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2007年  第14卷  第6期

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Mineral
Experimental research of overburden movement and subsurface water seeping in shallow seam mining
Qingxiang Huang
2007, 14(6): 483-489. doi: 10.1016/S1005-8850(07)60114-5
中文摘要(256) PDF(16) SpringerLink
摘要:
Shallow seam coal field has the largest coal reserve in China. Mining in shallow depth causes serious problems, and subsurface dewatering is a major issue. In this paper, the physical simulating models were prepared to study overburden movement and aquiclude stability in the shallow seam mining of Yushuwan Coalfield, China. According to the characteristic of clay aquiclude and bedrock in the overburden, the proper simulation materials for simulating the plastic clay aquiclude layers and brittle bedrock layers were determined by the stress-strain tests and hydrophilic tests. The physical simulating models of solid medium and two phases of solid-liquid medium were carried out to simulate the failure and caving process of the roof and overburden, as well as the subsurface water seeping. Based on the simulation, it was found that the movement of clay aquiclude follows the movement of the underlying bedrock layers. The stability of aquiclude is mainly affected by cracks in fracture zone. The tests also showed that the best way to control the stability of aquiclude is to reduce the subsiding gradient, and there is a possibility of ground water conservation under longwall mining in Yushuwan Mine. This research provides a foundation for further study on mining dewatering and water conservation.
Metallurgy
Dissymmetric flow phenomenon in a multistrand tundish
Mingmei Zhu, Guanghua Wen, Ping Tang, Yufeng Wang
2007, 14(6): 490-494. doi: 10.1016/S1005-8850(07)60115-7
中文摘要(202) PDF(11) SpringerLink
摘要:
The dissymmetric flow phenomenon exists in a symmetric multistrand tundish. It was studied by the physical simulation experiment. The fundamental flow characteristic of dissymmetry was analyzed. The asymmetry of the flow field, the temperature field, and the inclusions distribution without flow-control devices (FCDs) were compared with those with FCDs. It is proved that the asymmetry of the flow and temperature field along the outlets at the long range is more obvious. The symmetric FCDs installation has a slight effect on the dissymmetric temperature field, simultaneously, the symmetry of the average residence time and the fluid flow pattern has improved, and the fluid flow in the tundish has been more reasonable. In case of a symmetric multistrand tundish having a large volume, the influence of the dissymmetric phenomenon should be considered and the flow behaviors in the whole tundish should be studied completely.
Materials
Temperature distribution in front of the liquid-solid interface in the undercooled pure melt influenced by a transverse far field flow
Mingwen Chen, Zidong Wang, Wei Yang, Renji Sun, Xinfeng Wang
2007, 14(6): 495-500. doi: 10.1016/S1005-8850(07)60116-9
中文摘要(244) PDF(8) SpringerLink
摘要:
The directional solidification in the undercooled pure melt influenced by a transverse far field flow was studied by using the multiple scale method. The result shows that in the boundary layer near the liquid-solid interface, when affected by a transverse far field flow, the temperature distribution in the direction of crystal growth presents an oscillatory and decay front in the side of liquid phase. The crucial distinguishing feature of a temperature pattern due to the transverse convection is the additional periodic modulation of the pattern in the growth direction. The wave number and eigenvalue that satisfy the Mullins-Sekerka dispersion relation are suppressed by the transverse far field flow.
Materials
Effect of inclusions on the formation of acicular ferrite in Ti-bearing non quenched-and-tempered steel
Ying Yang, Chaobin Lai, Fuming Wang, Zhanbing Yang, Bo Song
2007, 14(6): 501-506. doi: 10.1016/S1005-8850(07)60117-0
中文摘要(246) PDF(8) SpringerLink
摘要:
Nucleation of acicular ferrite and its influence factors in non quenched-and-tempered steel was studied by using TEM and thermodynamic calculation. The results show that the complex particles with a center made of Ti oxide, Al2O3, and silicate and an outside made of a small quantity of mixture of TiN and MnS are able to act as ferrite nucleation nuclei. The acicular ferrite percentage changes little with Ti. When the oxygen content was 80 ppm, the volume percentage of acicular ferrite decreased due to an increase in allotriomorphic ferrite. The larger the cooling rate and the shorter the incubation time, the finer the titanium oxide and the higher the nucleation ratio of acicular ferrite.
Materials
Gelcasting of 316L stainless steel
Yan Li, Zhimeng Guo, Junjie Hao
2007, 14(6): 507-511. doi: 10.1016/S1005-8850(07)60118-2
中文摘要(240) PDF(15) SpringerLink
摘要:
A novel near-net process, gelcasting, was successfully used to prepare larger size 316L stainless steel parts with complex shape. In this study, the effects of process parameters on the viscosity of the slurry and the dry green strength were investigated. The results show that gas atomization (GA) powder is more suitable for gelcasting compared with water atomization (WA) powder. The maximum solid loading is 55vo1% for ball-milled slurry with GA powders. And the optimum amounts of monomers (acrylamide (AM)+methylenebisacrylamide (MBAM); the mass ratio, 30:1) and initiator in the AM system are 1.8% (based on the weight of metal powder) and 0.8%-1.4% (based on the weight of monomers), respectively, at which, the maximum green strength obtained is 33.7 MPa. The mechanical properties of the sintered specimen are as follows: ultimate tensile strength, 493 MPa; yield strength, 162 MPa; and HRB, 72.
Materials
Effect of friction heat on tribological behavior of M2 steel against GCr15 steel in dry sliding systems
Ming Qiu, Yongzhen Zhang, Jun Zhu
2007, 14(6): 512-516. doi: 10.1016/S1005-8850(07)60119-4
中文摘要(213) PDF(10) SpringerLink
摘要:
The tribological behavior depends significantly on friction heat under high sliding velocity. Many factors influence the conduction rate of friction heat, such as thermophysical properties of the pairs, the formation components of interface-film, environment mediums, etc. Through theoretical and experimental studies on surface temperature, the heat partition approaches have been applied to the pairs of M2 steel against GCr 15 steel to compare and discuss their tribological behavior in dry sliding contact. The results indicate that the values of the contact pressure have little effect on the heat partition at a high sliding velocity of 40 m/s. Furthermore, the degree of correlation between the dynamic temperature and friction coefficient is obvious, and the correlation degree of parameters increases as the pressure grows. A close correlation exists among the temperatures measured from different points of the pin specimen. At last, X-ray diffraction analysis denotes that the carbides of secondary M6C are separated out during the process of friction.
Materials
Pitting and galvanic corrosion behavior of stainless steel with weld in wet-dry environment containing Cl-
Cui Lin, Xiaogang Li, Chaofang Dong
2007, 14(6): 517-522. doi: 10.1016/S1005-8850(07)60120-0
中文摘要(236) PDF(12) SpringerLink
摘要:
Accelerated corrosion test of stainless steel with weld was carried out to investigate the corrosion behavior under the wetdry cyclic condition in the atmosphere containing Cl-. In the surface morphology, corrosion products were analyzed by metallographic observation, scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results show that the damage to stainless steel with weld in the atmosphere containing Cl- is due to localized corrosion, especially pitting and galvanic corrosion, Weld acts as the anode, whereas matrix acts as the cathode in the corrosion process. The pitting corrosion, including the nucleation and growth of a stable pit, is promoted by the presence of wet-dry cycles, especially during the drying stage. Pits centralizing in weld are found to be grouped together like colonies, with a number of smaller pits surrounding a larger pit. The composition of the corrosion products is Fe2O3, Cr2O3, Fe3O4, NiCrO4, etc.
Materials
Bulk nanocrystalline Al prepared by cryomilling
Junsheng Cheng, Hua Cui, Hanbin Chen, Bin Yang, Jianzhong Fan, Jishan Zhang
2007, 14(6): 523-528. doi: 10.1016/S1005-8850(07)60121-2
中文摘要(154) PDF(8) SpringerLink
摘要:
Bulk nanocrystalline Al was fabricated by mechanically milling at cryogenic temperature (cryomilling) and then by hot pressing in vacuum. By using X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM), the microstructure evolution of the material during cryomilling and consolidation was investigated. With increasing the milling time, the grain size decreased sharply and reduced to 42 nm when cryomilled for 12 h. The grains had grown up, and the columnar grain was formed under the hot pressing and extrusion compared with the cryomilled powders. The grain size of as-extruded specimen was approximately 300-500 nm. The reason of high thermal stability of this bulk was attributed primarily to the Zener pinning from the grain boundary of the AlN arising from cryomilling and the solute drag of the impurity. Tensile tests show that the strength of nanocrystalline Al is enhanced with decreasing grain size. The ultimate tensile strength and tensile elongation were 173 MPa and 17.5%, respectively. It appears that the measured high strength in the cryomilled Al is related to a grain-size effect, dispersion strengthening, and dislocation strengthening.
Materials
Experimental study on laser shock processing of brass
Fei Wang, Zhenqiang Yao, Qilin Deng
2007, 14(6): 529-532. doi: 10.1016/S1005-8850(07)60122-4
中文摘要(223) PDF(7) SpringerLink
摘要:
Laser shock processing (LSP) is a new surface treatment technique for improving hardness, wear resistance, and fatigue. In this paper, basic theories were introduced and the influence of laser pulse intensity on the laser shock processing of brass specimens was investigated by experiments. Microhardness, roughness, microstructure, wear resistance, friction coefficient evolution, and residual stress were examined with different laser pulse intensities of LSP. The results show that the microhardness increases after LSP treatment, and the higher the pulse intensity, the higher the microhardness. Though the microstructure shows no remarkable change, the roughness and wear resistance increase with the increase in pulse density. Laser shock processing has great potential as a means to improve the mechanical properties of components.
Materials
Deformation temperature and postdeformation annealing effects on severely deformed TiNi alloy by equal channel angular extrusion
Zhenhua Li, Xianhua Cheng
2007, 14(6): 533-537. doi: 10.1016/S1005-8850(07)60123-6
中文摘要(250) PDF(8) SpringerLink
摘要:
Micron TiNi alloy blocks were fabricated at high temperature by equal channel angular extrusion (ECAE) using hotforged Ti-50.3at%Ni alloy as the raw material and the effects of deformation temperature and postdeformation annealing on the severely deformed TiNi alloy by ECAE were investigated. The results show that the TiNi alloy processed by ECAE undergoes severe plastic deformation, and lowering the deformation temperature and increasing the number of extrusions contribute to grain refinement. When the annealing temperature is below 873 K, static recovery is the main restoration process; when the temperature rises to 973 K, static recrystallization occurs. It is found that fine particles are precipitated when the TiNi alloy processed by ECAE is annealed at 773 K.
Materials
Preparation of CuCr alloys by thermit-reduction electromagnetic stirring
Zhihe Dou, Tingan Zhang, Haien Yu, Liping Niu, Xiaoli Jiang, Huan Yang
2007, 14(6): 538-542. doi: 10.1016/S1005-8850(07)60124-8
中文摘要(258) PDF(8) SpringerLink
摘要:
The influences of the additive CaF2, different molds, mold pre-heating temperature, electromagnetic stirring, and alloying elements on CuCr have been investigated respectively during the preparation of CuCr alloys by thermit-reduction electromagnetic stirring. The results indicate that the reasonable reactant mass ratio of CuO: Cr2O3:Al is 100:140:160; CaF2 can reduce the solidification point of slags to improve the metal separating efficiency from slags; the crystal particles become thinner because of the high cooling velocity in the metal mold; while casting in the graphite mold, the casting properties of CuCr improve with the increase of pre-heating temperature; the compact alloys are prepared at 500℃; electromagnetic stirring can prevent the growth of dendrite crystal into refine crystal particles, as well as homogenize Cu and Cr to improve the CuCr properties; the optimal stirring time is 7 min; when the alloying elements Ni and Co are added to the reactants, elements Cu and Cr can distribute evenly but the crystal particles become thick.
Materials
Perpendicular exchange bias of (Pt/Co)n/FeMn multilayers
Zhonghai Zhai, Yang liu, Jiao Teng, Baohe Li, Guanghua Yu, Fengwu Zhu
2007, 14(6): 543-546. doi: 10.1016/S1005-8850(07)60125-X
中文摘要(235) PDF(11) SpringerLink
摘要:
(Pt/Co)n/FeMn multilayers with perpendicular anisotropy (PA) were prepared by magnetron sputtering with Pt as the buffer layer and the capping layer. The dependence of perpendicular exchange bias (PEB), Hex, on the thickness of the FeMn anfiferromagnet (AFM) layer is similar to that of in-plane exchange bias. The value of Hex for the (Pt/Co)3/FeMn multilayer reaches 22.3 kA/m. A thin Pt spacer was inserted between the Co/FeMn interface to enhance PEB. The PEB reaches the largest at 39.8 kA/m when the thickness of the Pt spacer is 0.4 nm.
Materials
Effect of annealing time on the exchange coupling interactions and microstruc-ture of nanocomposite Pr7.5Dy1Fe71Co15Nb1B4.5 ribbons
Xiaoqian Bao, Yi Qiao, Xuexu Gao, Maocai Zhang, Jie Zhu, Shouzeng Zhou
2007, 14(6): 547-551. doi: 10.1016/S1005-8850(07)60126-1
中文摘要(171) PDF(13) SpringerLink
摘要:
The influence of annealing time on the magnetic properties and microstructure of nanocomposite Pr7.5Dy1Fe71Co15Nb1B4.5 ribbons was systematically investigated by the methods of vibrating sample magnetometer (VSM), X-ray diffraction (XRD) and high resolution transmission electron microscopy (HRTEM). Interaction domains derived from strong exchange coupling interactions between hard and soft magnetic grains were imaged using magnetic force microscopy (MFM). Maximum remanence, intrinsic coercivity, and maximum energy product values were obtained in the ribbons annealed at 700℃ for 15 min, which were composed of Pr2(Fe, Co)14B, α-(Fe, Co), and slight Pr2(Fe, CO)17 phases. Although Jr, Hci, and (BH)max decreased gradually with further increase of annealing time, it is emphasized that comparatively high Jr and Hci and (BH)max were obtained in a wide annealing time period of 15 to 360 min. The shape of initial magnetization curves and hysteresis loops change as a function of annealing time, indicating different magnetization reversal routes, which can be fully explained by the corresponding microstructure.
Materials
Enhanced photocatalytic activity of (La, N) co-doped TiO2 by TiCl4 sol-gel autoigniting synthesis
Zhongqing Liu, Yanping Zhou, Zhenghua Li, Yichao Wang, Changchun Ge
2007, 14(6): 552-557. doi: 10.1016/S1005-8850(07)60127-3
中文摘要(239) PDF(9) SpringerLink
摘要:
(La, N) co-doped TiO2 photocatalysts were synthesized using TiC14 sol-gel autoignidng synthesis (SAS) starting from a complex compound system of TiCl4-La(NO3)3-citric acid-NH4NO3-NH3H2O, in which the (La, N) co-doped process was accompushed in the formation of TiO2 nanocrystals. The prepared samples were characterized by using X-ray diffraction (XRD), X-ray photoemission spectroscopy (XPS) and UV-vis diffuse reflectance spectra. The results indicated that nitrogen and lanthanum were incorporated into the lattice and interstices of titania nanocrystals, which resulted in narrowing the band gap and promoting the separation of photoexcited hole-electron pairs, respectively, and showing expected red-shifts and enhanced photocatalytic activity under visible light. The mechanism on nitrogen doping and enhancement in photocatalyfic activity of (La, N) co-doped titania by SAS was discussed in detail.
Materials
Low-temperature oxidation behavior of MoSi2 powders
Peizhong Feng, Xuanhui Qu, Islam S. Humail, Xueli Du
2007, 14(6): 558-561. doi: 10.1016/S1005-8850(07)60128-5
中文摘要(264) PDF(21) SpringerLink
摘要:
The oxidation behavior of molybdenum disilicide (MoSi2) powders at 400, 500, and 600℃ for 12 h in air were investigated by using X-ray diffraction (XRD) and transmission electron microscopic (TEM) techniques. Significant changes were observed in volume, mass, and color. Especially at 500℃, the volume expansion was found to be as high as 7-8 times, the color changed from black to yellow-white, and the mass gain was about 169.34% after 8 h, with SiO2 and MoO3 as main reaction products. The gains in volume and mass were less at 400 and 600℃ compared with those at 500℃, probably due to the less reaction rate at 400℃ and the formation of silica glass scale at 600℃, which would protect the matrix and restrain the diffusion of oxygen and molybdenum. Thus, the accelerated oxidation behavior of MoSi2 powder appeared at 500℃ and the volume expansion was the sign of accelerated oxidation.
Materials
Synthesis and performance of carbon-modified LiFePO4 using an in situ PVA pyrolysis procedure
Shaohua Luo, Zilong Tang, Junbiao Lu, Linfeng Hu, Zhongtai Zhang
2007, 14(6): 562-567. doi: 10.1016/S1005-8850(07)60129-7
中文摘要(239) PDF(11) SpringerLink
摘要:
LiFePOa/carbon composite cathode material was prepared by granulating and subsequent pyrolysis processing in N2 atmosphere with polyvinyl alcohol (PVA) as the carbon source. The influences of carbon content on the microstructure and battery performance were investigated. Single LiFePO4 phase and amorphous carbon can be found in the products. A special micro-morphology of the optimum sample was observed. The discharge capacity of the cell with the optimum cathode was 135 mAh·g-1, close to the charge capacity of 153 mAh·g-1 at 17 mA·g-1. The influence of ambient temperature on the cell capacity was investigated. The temperature dependence of its electrochemical characteristic was evaluated by using AC impedance spectroscopy. A new equivalent circuit based on the charge and mass transfer control process in an electrode was proposed to fit the obtained AC impedance spectra. The tendency of every element in the equivalent circuit was used to interpret the temperature dependence of the capacity of the optimum cathode.
Materials
Dissolution-precipitation mechanism of self-propagating high-temperature synthesis of TiC-Cu cermets
Guoqing Xiao, Feng Duan, Gang Zhang, Quncheng Fan
2007, 14(6): 568-572. doi: 10.1016/S1005-8850(07)60130-3
中文摘要(218) PDF(9) SpringerLink
摘要:
The mechanism of self-propagating high-temperature synthesis (SHS) of TiC-Cu cermets was studied using a combustion front quenching method. Microstructural evolution in the quenched sample was observed using scanning electron microscope (SEM) with energy dispersive X-ray (EDX) spectrometry, and the combustion temperature was measured. The results showed that the combustion reaction started with local formation of Ti-Cu melt and could be described with the dissolution-precipitation mechanism, namely, Ti, Cu, and C particles dissolved into the Ti-Cu solution and TiC particles precipitated in the saturated Ti-Cu-C liquid solution. The local formation of Ti-Cu melt resulted from the solid diffusion between Ti and Cu particles.
Materials
Effect of Co-polyester antistatic agent modified by carbon nanotubes on the properties of polypropylene fibers
Chensha Li, Binsong Wang, Weizhe Lu, Dazhi Wang, Zhi Li, Zechao Di, Ji Liang
2007, 14(6): 573-579. doi: 10.1016/S1005-8850(07)60131-5
中文摘要(187) PDF(7) SpringerLink
摘要:
Antistatic polymer fibers were investigated by using carbon nanotubes (CNTs) to enhance the antistatic ability of inner antistatic agents based on the mechanism of attracting moisture by polar radical groups. It is indicated that the antistatic ability of the fibers filled with composite antistatic agents that contain CNTs and organic antistatic agents was superior to that of the fibers filled either with pure organic antistatic agents or pure CNTs. The antistatic ability of the composite antistatic agent fabricated by an in situ process was superior to that of the composite antistatic agent fabricated by direct dispersing CNTs in the antistatic agent carrier. Moreover, the heat-treated CNTs could further enhance the antistatic effect compared with the initial CNTs. The antistatic effect is significantly influenced by the content of CNTs in the composite antistatic agent.
Materials
FEM analysis of large thermo-deflection of strips being processed in a continuous annealing furnace
Jiangbo Dai, Qingdong Zhang, Tiezhu Chang
2007, 14(6): 580-584. doi: 10.1016/S1005-8850(07)60132-7
中文摘要(243) PDF(8) SpringerLink
摘要:
No matter what the flatness of a strip is, flat or defective, at an annealing furnace entrance, the strip can not keep its original shape and a remarkable change of its shape can be seen at the annealing furnace exit. By investigating this phenomenon at the 2030 mm continuous annealing line which belonged to Baosteel, a finite element model of thermo-mechanical buckling deformation of strips in a continuous annealing furnace were established, and the mechanism of flatness changing and the contributing factors were researched by the finite element software ANSYS.
Materials
Study on the breakup length of circular impinging jet
Shengyong Li, Mouwei Li, Shaojun Zhang, Bangwen Wang
2007, 14(6): 585-588. doi: 10.1016/S1005-8850(07)60133-9
中文摘要(178) PDF(7) SpringerLink
摘要:
Circular impinging jet, which is widely used in accelerated control cooling (ACC) equipment to accelerate the cooling of hot rolled plates, is subject to breakup, and may result in undesirable cooling effect. Therefore, the jet breakup should be avoided as possible in industrial production. The objective of this study is to find the relation of the processing parameters of the ACC equipment versus the breakup length of jet with weaker turbulence. To obtain quantitative findings, not only relative experimental study but also numerical simulation was carded out. For a weaker turbulent water jet, the breakup length increases with the increase of jet diameter, as well as with the jet velocity; jet diameter has a significant effect on the breakup length for a certain flow rate when compared with jet velocity; finally a suggested correlation of the jet breakup length versus jet Weber number is presented in this study.

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