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2009年  第16卷  第5期

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Minerals
Determination of discontinuities in marble blocks via a nondestructive ultrasonic technique
Ahmet Hakan Onur, Sefa Bakrac
2009, 16(5): 487-493. doi: 10.1016/S1674-4799(09)60085-6
中文摘要(225) PDF(9) SpringerLink
摘要:
Miners working in the marble industry have always been interested in identifying structural weaknesses in marble blocks before they are transported to marble processing plants. To achieve this difficult task, several simple methods have been developed among miners but observation-based methods do not consistently provide satisfactory results. A nondestructive method developed for testing concrete could be used for this purpose. In this study, this simple method based on differences in ultrasonic wave propagation in different materials was presented, and the test results performed both in the laboratory and a marble quarry were discussed.
Minerals
Occurrence mechanism of silicate and aluminosilicate minerals in Sarcheshmeh copper flotation concentrate
H. R. Barkhordari, E. Jorjani, A. Eslami, M. Noaparast
2009, 16(5): 494-499. doi: 10.1016/S1674-4799(09)60086-8
中文摘要(189) PDF(13) SpringerLink
摘要:
The Sarcheshmeh copper flotation circuit is producing 5×104 t copper concentrate per month with an averaging grade of 28% Cu in rougher, cleaner and recleaner stages. In recent years, with the increase in the open pit depth, the content of aluminosilicate minerals increased in plant feed and subsequently in flotation concentrate. It can motivate some problems, such as unwanted consumption of reagents, decreasing of the copper concentrate grade, increasing of Al2O3 and SiO2 in the copper concentrate, and needing a higher temperature in the smelting process. The evaluation of the composite samples related to the most critical working period of the plant shows that quartz, illite, biotite, chlorite, orthoclase, albeit, muscovite, and kaolinite are the major Al2O3 and SiO2 beating minerals that accompany chalcopyrite, chalcocite, and covellite minerals in the plant feed. The severe alteration to clay minerals was a general rule in all thin sections that were prepared from the plant feed. Sieve analysis of the flotation concentrate shows that Al2O3 and SiO2 bearing minerals in the flotation concentrate can be decreased by promoting the size reduction from 53 to 38 μm. Interlocking of the Al2O3 and SiO2 bearing minerals with chalcopyrite and chalcocite is the occurrence mechanism of silicate and aluminosilicate minerals in the flotation concentrate. The dispersed form of interlocking is predominant.
Metallurgy
A new model for evaluating the electrical conductivity of nonferrous slag
Kuo-Chih Chou
2009, 16(5): 500-504. doi: 10.1016/S1674-4799(09)60087-X
中文摘要(340) PDF(16) SpringerLink
摘要:
Electrical conductivity of molten slag is an important physicochemical property for designing the refming process in electric smelting furnaces. Though conductivities of many slag systems have been measured, the quantitative relationships of conductivity with slag composition and temperature are still very limited. In this article, the Arrhenius law was used to describe the experimental data of conductivities for CaO-MgO-Al2O3-SiO2, CaO-Al2O3-SiO2, CaO-MnO-AlEO3-SiO2, as well as CaO-MgO-MnO-Al2O3-SiO: systems, and it is found that activation energy can be expressed as a linear function of the content of components, where the optical basicity of slag must be within the range of 0.58 to 0.68.
Metallurgy
A mathematical model capable of describing the liquid flow mainly in a blast furnace
Cheng-shan Wang, Xiao-jing Mu
2009, 16(5): 505-511. doi: 10.1016/S1674-4799(09)60088-1
中文摘要(191) PDF(9) SpringerLink
摘要:
The molten liquid flow inside a packed bed is a familiar momentum transportation phenomenon in a blast furnace. With regard to the reported mathematical models describing the liquid flow within a packed bed, there are some obstacles for their application in engineering design, or some limitations in the model itself. To overcome these problems, the forces from the packed bed to the liquid flow were divided into appropriate body and surface forces on the basis of three assumptions. Consequently, a new mathematical model was built to present the liquid flow inside the coke bed in a blast furnace. The mathematical model can predict the distribution of liquid flowrate and the liquid flowing range inside the packed bed at any time. The predicted results of this model accord well with the experimental data. The model will be applied considerably better in the simulation on the ironmaking process compared with the existent models.
Metallurgy
Analysis of temperature,stress,and displacement distributions of staves for a blast furnace
Xiao-jun Ning, Shu-sen Cheng, Ning-qiang Xie
2009, 16(5): 512-516. doi: 10.1016/S1674-4799(09)60089-3
中文摘要(245) PDF(10) SpringerLink
摘要:
The temperature of gas flow inside a blast furnace (BF) changes significantly when the blast furnace is under unstable operations, and the temperature and stress distributions of cooling staves (CS) for BF work the same pattern. The effect of gas temperature on the temperature, stress, and displacement distributions of the cooling stave were analyzed as the gas temperature inside the blast furnace rose from 1000 to 1600℃ in 900 s. The results show that both the temperature and temperature gradient of the hot side of CS increase when the gas flow temperature inside BF rises. The temperature gradient of the hot side of CS is greater than that of the other area of CS and it can reach 65℃/mm. In the vertical direction of the hot side of CS, closer to the central part of CS, the stress intensity is greater than that of the other area of the hot side of CS, which causes cracks on the hot side of CS in the vertical direction. As the gas temperature increases, the stress intensity rate near the fixed pin increases and finally reaches 45 MPa/s. Fatigues near the fixed pin and bolts are caused by great stress intensity rate and the area around the pin can be damaged easily. The edge of CS bends toward the cold side and the central part of CS shifts toward the hot surface.
Materials
Pitting corrosion and crevice corrosion behaviors of high nitrogen austenitic stainless steels
Hua-bing Li, Zhou-hua Jiang, Yan Yang, Yang Cao, Zu-rui Zhang
2009, 16(5): 517-524. doi: 10.1016/S1674-4799(09)60090-X
中文摘要(315) PDF(13) SpringerLink
摘要:
Pitting corrosion and crevice corrosion behaviors of high nitrogen austenitic stainless steels (HNSS) were investigated by electrochemical and immersion testing methods in chloride solution, respectively. The chemical constitution and composition in the depth of passive films formed on HNSS were analyzed by X-ray photoelectron spectrum (XPS). HNSS has excellent pitting and crevice corrosion resistance compared to 316L stainless steel. With increasing the nitrogen content in steels, pitting potentials and critical pitting temperature (CPT) increase, and the maximum, average pit depths and average weight loss decrease. The CPT of HNSS is correlated with the alloying element content through the measure of alloying for resistance to corrosion (MARC). The MARC can be expressed as an equation of CPT=2.55MARC-29. XPS results show that HNSS exhibiting excellent corrosion resistance is attributed to the enrichment of nitrogen on the surface of passive films, which forms ammonium ions increasing the local pH value and facilitating repassivation, and the synergistic effects of molybdenum and nitrogen.
Materials
Effects of solution environments under disbonded coatings on the corrosion behaviors of X70 pipeline steel in acidic soils
Xu Chen, Cui-wei Du, Xiao-gang Li, Chuan He, Ping Liang, Lin Lu
2009, 16(5): 525-533. doi: 10.1016/S1674-4799(09)60091-1
中文摘要(246) PDF(8) SpringerLink
摘要:
A rectangle crevice assembly was used to study the effects of cathodic protection (CP) potential, crevice thickness, holiday size, bubbling CO2, and surface condition on the chemical and electrochemical environment of the local solution under disbonded coatings. It is found that the cathodic protection removes dissolved oxygen from the crevice and thus shifts the solution to a more alkaline state. Furthermore, the potential of the steel reaches the protected potential range. The available protection distance increases with the negative applying potential. The steady potential and pH distribution are easily achieved, but the polarization degree is not satisfied within the thinner crevice. The difference in the solution environment is found to correlate to the holiday size. The smaller the holiday, the smaller the difference is. The presence of CO2 inhibits the formation of an alkaline environment. It is also found that the rust layer dramatically decreases the polarization rate in the crevice.
Materials
Experimental studies on the erosion rate of different heat treated carbon steel economiser tubes of power boilers by fly ash particles
T. A. Daniel Sagayaraj, S. Suresh, M. Chandrasekar
2009, 16(5): 534-539. doi: 10.1016/S1674-4799(09)60092-3
中文摘要(284) PDF(12) SpringerLink
摘要:
The experimental investigations on the effect of the fly ash particle size, velocity, impingement angle, and feed rate were done with an emphasis on the effect of erosion on annealed SA 210 GrA1 (A) and normalized SA 210 GrA1 (N) carbon steel economizer-tube materials. Erosion rates were evaluated with different impingement angles ranging from 15° to 90°, at four different velocities of 32.5, 35, 37.5, and 40 m/s, and at four different feed rates of fly ash particles of 2, 4, 6 and 8 g/min. The erodent used was fly ash particles, sizes ranging from 50-250 μm of irregular shapes. Erosion rate is found to be the maximum at the impingement angle of 30°. Erosion rates of the carbon steel tube in different heat treatment conditions, annealed and normalized, at a constant velocity of 32.5 m/s with different angles were studied. In all cases of feed rates, impingement angles, particle sizes, and velocities of fly ash particles, it has been found that the erosion rate of the annealed tube is less than that of the normalized tube. Empirical correlations for erosion rate relating the velocity, size, feed rate, and impingement angle of the particles and elongation property of the target materials were arrived. Morphologies of the eroded surface were examined by scanning electron microscope (SEM).
Materials
Experimental study on Ti+Nb bearing ultra-low carbon bake hardening sheet steel hot-rolled in the ferrite region
Ji-ping Chen, Yong-lin Kang, Ying-min Hao, Guang-ming Liu, Ai-ming Xiong
2009, 16(5): 540-548. doi: 10.1016/S1674-4799(09)60093-5
中文摘要(200) PDF(7) SpringerLink
摘要:
A Ti+Nb bearing ultra-low carbon bake hardening sheet steel hot-rolled in the conventional austenite region and in the ferrite region with lubrication was experimentally studied. Subsequent cold rolling and continuous annealing processes were also conducted. The results show that microstructures of ultra-low carbon bake hardening hot strips at room temperature are basically irregular polygonal ferrites. The yield strength, ultimate tensile strength, n value, and r value of the No.2 specimen hot-rolled in the ferrite region with lubrication are 243 MPa, 364 MPa, 0.29, and 1.74, respectively, which are similar to those of the No.1 specimen hot-roiled in the conventional austenite region. The elongation rate and bake hardening value of No.2 specimen are 51% and 49.4 MPa, respectively, which are greater than those of No. 1 specimen. The No.2 specimen hot-rolled in the ferrite region with lubrication exhibits good mechanical properties and relatively excellent baking hardening performance. Therefore, the hot rolling experiment of Ti+Nb bearing ultra-low carbon bake hardening steel in the ferrite region with lubrication is feasible and can be considered in the future industrial trial production.
Materials
Hot deformation behavior of a Cr-containing low carbon steel in the ferrite range
Hai-feng Dong, Da-yong Cai, Qing-xiang Yang, Yue Zhang, Bo Liao
2009, 16(5): 549-553. doi: 10.1016/S1674-4799(09)60094-7
中文摘要(211) PDF(7) SpringerLink
摘要:
A low carbon steel with Cr addition of 0.46wt% combined with trace elements of Mn and Ti was studied. The apparent activation energy of deformation and the hot deformation equation of the steel in the ferritic range were determined by means of single hot compression tests. The hot-rolled strip of 3 mm in thickness rolled in the ferritic range was obtained using a laboratory hot rolling mill. The mechanical properties show that the values of yield strength and ultimate tensile strength are 230 and 330 MPa, respectively, and the elongation is 33%. The average r-value is 1.1. Large polygonal ferrite recrystallization grains with about 40 grn in size and the strong { 111 } recrystallization texture can be obtained in the hot-rolled strip.
Materials
Preparation of semisolid AlSi7Mg alloy slurry through weak traveling-wave electromagnetic stirring
Zhen-duo Zhao, Wei-min Mao, Sha Li, Rong-mao Zhong
2009, 16(5): 554-558. doi: 10.1016/S1674-4799(09)60095-9
中文摘要(195) PDF(6) SpringerLink
摘要:
The semisolid AlSi7Mg alloy slurry with large capacity was prepared by low superheat pouring and week traveling-wave electromagnetic stirring. The effects of electromagnetic stirring power and frequency on the shape and distribution of primary α-A1 grains in the AlSi7Mg alloy slurry were discussed. The experimental results show that the AlSi7Mg alloy slurry with fine and spherical primary α-A1 grains distributed homogeneously can be obtained. Under the condition of low superheat pouring and week traveling-wave electromagnetic stirring, when the pouring temperature is 630℃, raising the stirring power or frequency appropriately can gain a better shape of primary α-Al grains; but if the stirring power or frequency is increased to a certain value (1.72 kW or 10 Hz), the shape of primary α-A1 grains cannot be obviously improved and spherical primary α-Al grains distributed homogeneously can be still obtained.
Materials
Microstructure and mechanical properties of ZE10 magnesium alloy prepared by equal channel angular pressing
Ying Liu, Wei Li, Yuan-yuan Li
2009, 16(5): 559-563. doi: 10.1016/S1674-4799(09)60096-0
中文摘要(269) PDF(6) SpringerLink
摘要:
ZE10 magnesium alloy was subjected to equal-channel angular pressing (ECAP) up to 12 passes in a die with an angle of 120° between the two channels at 250-300℃. An inhomogeneous microstructure of bimodal grains including fine grains of 1-2 μm as well as coarse grains of about 20μm was obtained after the initial 1-4 ECAP passes. The grain size became increasingly homogeneous with further ECAP processing and the grains were significantly refined to 1-2 ktm after 8 passes and further refined to 0.5-1 μm after 12 passes. The alloy's yield strength changed slightly but the ductility improved greatly initially up to 4-6 passes corresponding to the bimodal grain microstructure. And after the subsequent pressing of more than 8 passes, the tensile strength including yield strength improved while the elongation decreased gradually.
Materials
Thermoelectric properties of quaternary Mg2Sn0.4Si0.6-xGex alloys
Hao Yin, Xin-Bing Zhao, Qian Zhang, Tie-Jun Zhu
2009, 16(5): 564-567. doi: 10.1016/S1674-4799(09)60097-2
中文摘要(246) PDF(10) SpringerLink
摘要:
Quaternary alloys Mg2Sn0.4Si0.6-xGex (x=0, 0.02, 0.05, 0.08 0.1, and 0.2) were prepared using induction melting followed by hot-pressing. Relative densities of the sintered samples were over 97% of the theoretical values. Multiple phases were detected in the samples. It was found that the Seebeck coefficient was sensitive to the content of Mg2Ge and a maximum value of about 350 μV-K-1 was obtained. The introduction of Ge increases the electrical conductivity and the thermal conductivity simultaneously. The mechanism of this phenomenon was discussed. A maximum dimensionless figure of merit, ZT, of about 0.28 was obtained for Mg2Sn0.4Si0.55Ge0.05 at 550 K.
Materials
Microstructure and property of the Ti-24Al-15Nb-1.5Mo/TC11 joint welded by electron beam welding
Ying-ying Liu, Ze-kun Yao, Hong-zhen Guo, Hang-hang Yang
2009, 16(5): 568-575. doi: 10.1016/S1674-4799(09)60098-4
中文摘要(179) PDF(6) SpringerLink
摘要:
The Ti-24Al-15Nb-1.5Mo alloy, in the as-forged and heat-treated states, was joined to the as-forged TC 11 titanium alloy by electron beam welding with the heat inputs of 135 and 150 kJ/m. Then the microstructure and property of the Ti-24Al-15Nb-1.5Mo/TC 11 welding interface were investigated. The results show that the phase constitution of the weld is not related to the heat input, and is mainly composed of α' phase. Moreover, the intermetallic phases of TiEAlNb, MoNb, Nb3Al, and TiAl3 are formed in the weld zone. Therefore, the microhardness value of the weld zone is higher than that of the other portions in the same sample. The profile of the weld is asymmetrically fimnel-like. The grain sizes of the weld and its heat-affected zones are increased with increasing heat input. There is an obvious difference in the element content of the welding interface; only the alloying elements in the fusion zone reach a new balance during solidification.
Materials
Electrochemical characterization of MnO2 as the cathode material for a high voltage hybrid capacitor
Jian-ling Li, Fei Gao, Yan Jing, Rui-ying Miao, Ke-zhong Wu, Xin-dong Wang
2009, 16(5): 576-580. doi: 10.1016/S1674-4799(09)60099-6
中文摘要(208) PDF(7) SpringerLink
摘要:
Manganese dioxide (MnO2) was prepared using the ultrasonic method. Its electrochemical performance was evaluated as the cathode material for a high voltage hybrid capacitor. And the specific capacitance of the MnO2 electrode reached 240 F·g-1. The new hybrid capacitor was constructed, combining A1/Al2O3 as the anode and MnO2 as the cathode with electrolyte for the aluminum electrolytic capacitor to solve the problem of low working voltage of a supercapacitor unit. The results showed that the hybrid capacitor had a high energy density and the ability of quick charging and discharging according to the electrochemical performance test. The capacitance was 84.4 μF, and the volume and mass energy densities were greatly improved compared to those of the traditional aluminum electrolytic capacitor of 47 μF. The analysis of electrochemical impedance spectroscopy (EIS) showed that the hybrid capacitor had good impedance characteristics.
Materials
Thermodynamic analysis and preparation of β-SiC/ZrO2 composites
Bei-yue Ma, Jing-kun Yu, Qiang Zhu, Yong Sun
2009, 16(5): 581-585. doi: 10.1016/S1674-4799(09)60100-X
中文摘要(280) PDF(8) SpringerLink
摘要:
A predominance area diagram for the Zr-Si-C-O system at 1773 K was plotted according to correlative thermodynamic data. β-SiC/ZrO2 composites were prepared based on the phase diagram by carbothermal reduction of zircon (ZrSiO4) in argon atmosphere. Zircon and carbon black were mixed according to the C/ZrSiO4 mass ratio of 0.2, and with 0, 1wt% and 2wt% extra addition of La2O3. Phase evolution of the mixture was investigated at 1723-1803 K by X-ray powder diffraction, and the microstructure of the product prepared at 1803 K for 4 h was examined by scanning electronic microscope. The results show that the decomposition of ZrSiO4 and the formation of β-SIC can be promoted by increasing the heating temperature and adding La2O3. The β-SiC/ZrO2 composites can be prepared at 1803 K for 4 h in a mixture of zircon, carbon black and La2O3, and the contents of β-SIC and m-ZrO2 in the product sample with 2wt% La2O3 reach the highest values of 10.8wt% and 89.2wt%, respectively. The crystal size of the products is about 200 nm.
Materials
Preparation,crystallization,and wetting of ZnO-Al2O3-B2O3-SiO2 glass-ceramics for sealing to Kovar
Mao Wu, Xin-bo He, Zhuo-shen Shen, Xuan-hui Qu
2009, 16(5): 586-591. doi: 10.1016/S1674-4799(09)60101-1
中文摘要(308) PDF(18) SpringerLink
摘要:
A novel type of ZnO-Al2O3-B2O3-SiO2 glass-ceramics sealing to Kovar in electronic packaging was developed, whose thermal expansion coefficient and electrical resistance are 5.2×10-6/℃ and over 1×1013 Ω·cm, respectively. The major crystalline phases in the glass-ceramic seals were ZnAl2O4, ZnB2O4, and NaSiAl2O4. The dielectric resistance of the glass-ceramic could be remarkably enhanced through the control of alkali metal ions into crystal lattices. It was found that crystallization happened first on the surface of the sample, leaving the amorphous phase in the inner, which made the glass suitable for sealing. The glass-ceramic showed better wetting on the Kovar surface, and sealing atmosphere and temperature had great effect on the wetting angle. Strong interracial bonding was obtained, which was mainly attributed to the interracial reaction between SiO2 and FeO or Fe3O4.
Materials
Preparation of calcium carbonate particles coated with titanium dioxide
Hai Lin, Ying-bo Dong, Le-yong Jiang
2009, 16(5): 592-597. doi: 10.1016/S1674-4799(09)60102-3
中文摘要(452) PDF(21) SpringerLink
摘要:
The preparation of a new mineral composite material, calcium carbonate particles coated with titanium dioxide, was studied. The mechanism of the preparation process was proposed. The new mineral composite material was made by the mechanoehemieal method under the optimum condition that the mass ratio of calcium carbonate particles to titanium dioxide was 6.5:3.5. The mass ratios of two different types of titanium dioxide (anatase to rutile) and grinding media to grinded materials were 8:2 and 4:1 respectively, and the modified density was 60%. Under this condition, the new material was capable of forming after 120-min modification. The hiding power and oil absorption of this new material were 29.12 g/m2 and 23.30%, respectively. The results show that the modification is based on surface hydroxylation. After coating with titanium dioxide, the hiding power of calcium carbonate can be improved greatly. The new mineral composite materials can be used as the substitute for titanium dioxide.
Materials
Decoration of activated carbon nanotubes by assembling nano-silver
Chen-sha Li, Bin-song Wang, Ying-jie Qiao, Wei-zhe Lu, Ji Liang
2009, 16(5): 598-602. doi: 10.1016/S1674-4799(09)60103-5
中文摘要(189) PDF(7) SpringerLink
摘要:
A facile solution processed strategy of synthesizing nano silver assembled on carbon nanotubes (CNTs) at room temperature was put forward. Activated carbon nanotubes were used as precursors for preparing silver-decorated nanotubes. The nature of the decorated nanotubes was studied using transmission electron microscopy (TEM), scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDX). The inert surfaces of carbon nanotubes were activated by introducing catalytic nuclei via an oxidation-sensitization-activation approach. Activated carbon nanotubes catalyzed the metal deposition specifically onto their surfaces upon immersion in electroless plating baths. The method produced nanotubes decorated with silver. The extent of silver decoration was found to be dependent on fabrication conditions. Dense nano silver assembled on nanotube surfaces could be obtained by keeping a low reaction rate in the solution phase. The results here show that this method is an efficient and simple means of achieving carbon nanotubes being assembled by nano metal.
Materials
Semisolid A356 alloy feedstock poured through a serpentine channel
Xiao-rong Yang, Wei-min Mao, Chong Gao
2009, 16(5): 603-607. doi: 10.1016/S1674-4799(09)60104-7
中文摘要(196) PDF(6) SpringerLink
摘要:
Fine spheroidal and equiaxed nondendritic microstructures required for semisolid casting can be formed through a serpentine pouting channel. Effects of the pouring temperature and the vertical section length of the serpentine pouring channel were studied. The results indicate that both favorable semisolid microstructures of A356 aluminum alloy can be generated by a serpentine pouring channel, and the solid shell inside the channel can be avoided when the pouting temperature is in the range from 660 to 680℃. It is also shown that the vertical section length of the serpentine pouting channel has a significant influence on the microstructure of the feedstock, namely both the microstructure of the feedstock and the microstructure uniformity in the radial direction get worse when the vertical section length is shortened; moreover, the pouring temperature for obtaining the feedstock with suitable microstructure decreases. The relevant mechanisms were discussed.
Materials
Band gaps of elastic waves in 1-D phononic crystals with imperfect interfaces
Min Zheng, Pei-jun Wei
2009, 16(5): 608-614. doi: 10.1016/S1674-4799(09)60105-9
中文摘要(259) PDF(12) SpringerLink
摘要:
Band gaps of elastic waves in 1-D phononic crystals with imperfect interfaces were studied. By using the transfer matrix method (TMM) and the Bloch wave theory in the periodic structure, the dispersion equation was derived for the periodically laminated binary system with imperfect interfaces (the traction vector jumps or the displacement vector jumps). The dispersion equation was solved numerically and wave band gaps were obtained in the Brillouin zone. Band gaps in the case of imperfect interfaces were compared with that in the case of perfect interfaces. The influence of imperfect interfaces on wave band gaps and some interesting phenomena were discussed.

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