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Sandeep Jain, Sheetal Kumar Dewangan, Reliance Jain, Vinod Kumar, Sumanta Samal, Nokeun Park, and Byungmin Ahn, Integrating machine learning and metallurgical processing for the design of eutectic high-entropy alloys with optimized nano-mechanical performance, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3325-1
Sandeep Jain, Sheetal Kumar Dewangan, Reliance Jain, Vinod Kumar, Sumanta Samal, Nokeun Park, and Byungmin Ahn, Integrating machine learning and metallurgical processing for the design of eutectic high-entropy alloys with optimized nano-mechanical performance, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3325-1
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机器学习与冶金工艺相结合用于设计具有优化纳米力学性能的共晶高熵合金

摘要: 高熵合金(HEAs)因其优异的力学性能和耐腐蚀性能而在结构应用领域具有广阔前景。本研究评估了六种机器学习算法用于相形成预测的性能,其中随机森林分类器(RFC)取得了最高的准确率(87%)和受试者工作特征曲线下面积(ROC-AUC)(0.954)。利用优化后的机器学习框架,设计并制备了Fe(25−X)Co25Ni25Cr20V5TaX(X = 2.5at%–10at%)系高熵合金。冶金表征证实了共晶相平衡的存在,且随着Ta含量的增加,晶格畸变程度增大。纳米压痕测试表明,合金硬度范围为2.655–5.083 GPa,弹性模量范围为212.71–286.84 GPa。划痕测试显示,摩擦系数先增大,随后呈现瞬态变化并最终趋于稳定,这与三维磨损表面形貌的渐进演化过程相一致。机器学习预测结果与实验数据的高度吻合表明,数据驱动的合金设计方法能够有效调控先进高熵合金的微观组织并优化其力学性能。

 

Integrating machine learning and metallurgical processing for the design of eutectic high-entropy alloys with optimized nano-mechanical performance

Abstract: High-entropy alloys (HEAs) are promising for structural applications due to their superior mechanical and corrosion properties. Six machine learning (ML) algorithms were evaluated for predicting phase formation, with the random forest classifier (RFC) achieving the highest accuracy (87%) and receiver operating characteristic-area under curve (ROC-AUC) score (0.954). Using the optimized ML framework, Fe(25−X)Co25Ni25Cr20V5TaX (X = 2.5at%–10at%) HEAs were designed and fabricated. Metallurgical characterization confirmed a eutectic phase equilibrium with increased lattice distortion at higher Ta contents. Nanoindentation revealed hardness from 2.655–5.083 GPa and modulus from 212.71–286.84 GPa. Scratch testing showed an initial increase in the coefficient of friction, followed by transient behavior and subsequent stabilization, consistent with the progressive evolution of the 3D wear-surface morphology. The close agreement between ML predictions and experimental results demonstrates the effectiveness of data-driven alloy design for tailoring microstructure and optimizing mechanical performance in advanced HEAs.

 

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