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Zenghao Liu, Qingyun Huang, Yang You, Yuxiao Xue, Peng Hu, Haixi He, Jiawei Liao, and Xuewei Lv, Inferring operation–response lag times for hot-metal silicon in blast furnaces using an interpretable machine learning–augmented stochastic differential equation framework, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-026-3444-3
Zenghao Liu, Qingyun Huang, Yang You, Yuxiao Xue, Peng Hu, Haixi He, Jiawei Liao, and Xuewei Lv, Inferring operation–response lag times for hot-metal silicon in blast furnaces using an interpretable machine learning–augmented stochastic differential equation framework, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-026-3444-3
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基于可解释机器学习增强随机微分方程框架的高炉操作—铁水硅含量响应滞后时间推断

摘要: 高炉操作变化与铁水硅含量响应之间存在多源、时变的过程滞后,准确辨识其时间尺度是开展精细调控与过程解释的重要基础。然而,传统回归方法通常未显式辨识滞后时间,并易受随机波动影响。本文以一座1750 m3高炉的铁水硅含量(Si)为状态变量,构建可解释的机器学习增强Itô随机微分方程框架。利用机器学习从数据中学习漂移项和扩散项,分别表征确定性演化与随机扰动;将操作—Si响应滞后时间作为待辨识参数,在可行滞后窗口和机理引导的变量分组约束下,通过贝叶斯优化进行估计,以稳定相关变量之间的滞后辨识结果。在此基础上,采用夏普利加性解释(SHAP)分析滞后对齐变量的贡献强度、作用方向及其工况依赖性,并考察变量交互效应和代表性样本的贡献构成。基于2023年7—12月小时级数据开展逐月建模,多数月份的Si轨迹拟合决定系数R2超过0.90。所识别的滞后结构呈现不同时间尺度:送风侧变量(包括喷煤量)的响应较快,炉料与料线相关变量的响应较慢,且随工况变化。SHAP归因结果表明,各变量对模型输出的贡献方向和强度具有明显的工况依赖性,高硅与低硅样本均体现出多个滞后对齐变量的共同贡献。该框架将滞后辨识、随机动态建模与模型解释相结合,为分析高炉操作与铁水硅含量之间的多时间尺度响应关系,以及开展炉热诊断和调控研究提供依据。

 

Inferring operation–response lag times for hot-metal silicon in blast furnaces using an interpretable machine learning–augmented stochastic differential equation framework

Abstract: Reliable blast-furnace control is challenged by multi-source, time-varying process lags between operational changes and state responses. Accurate inference of these lag times is essential for precise control and mechanistic interpretation; however, conventional regression approaches rarely make them explicit and often struggle under stochastic fluctuations. In this study, hot-metal silicon content (Si) in a 1750 m3 blast furnace is treated as the state variable, and an interpretable machine learning–augmented Itô stochastic differential equation framework is developed. Machine learning is employed to learn the governing drift and diffusion terms of the stochastic differential equation from data, capturing both deterministic evolution and random disturbances. Operation–Si response lag times are formulated as key parameters to be identified and are inferred via Bayesian optimization under constraints of feasible lag windows and cluster-based (mechanism-guided) grouping, which stabilizes lag estimates among related variables. The resulting model is further interpreted using SHapley Additive exPlanations (SHAP) to quantify the magnitude and timing of each operation’s contribution within its inferred lag window, while also revealing regime-dependent local influence rules, interaction-conditioned effects, and representative sample-level contribution paths. Monthly models built from hourly data for July–December 2023 achieve good predictive performance, with the coefficient of determination (R2) exceeding 0.90 in most months. The inferred lag structure shows a clear separation of time scales: blast and pulverized coal injection variables respond rapidly, whereas burden- and stockline-related variables exhibit slower, regime-dependent responses. SHAP-based analyses further indicate that the influence of operations on Si is strongly context dependent rather than fixed, and representative-case explanations resolve the contributions of lagged inputs to the current model update with the preceding predicted state held fixed. Overall, the proposed approach shifts lag-time inference from statistical alignment toward interpretable identification of physically meaningful process parameters, supporting improved multi-timescale Si control and furnace heat diagnosis.

 

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