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Rongrong Wang, Chao Gu, Zhongliang Wang, and Yanping Bao, Development of a GCN-LSTM based prediction model for sticking breakout in continuous casting, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-026-3551-1
Rongrong Wang, Chao Gu, Zhongliang Wang, and Yanping Bao, Development of a GCN-LSTM based prediction model for sticking breakout in continuous casting, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-026-3551-1
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基于 GCN-LSTM 的连铸黏结漏钢预报模型研究

摘要: 连铸是炼钢过程非常重要的工序之一,连铸过程多发的漏钢事故,其影响因素多且机理复杂,其中以黏结漏钢最为常见,因此建立有效的黏结漏钢预报模型对连铸的安全生产至关重要。本文深入剖析了黏结漏钢机理,解析了黏结点从产生到裂口扩展的整个过程,明确了黏结发生时,热电偶温度变化的空间特征。提出了一种深度学习框架,并以热电偶温度的一阶导数作为模型的输入,结合长短记忆网络LSTM和图卷积网络GCN,旨在学习并提取热电偶温度在时间–空间上的特征变化。通过设计消融实验,并利用大量现场数据探究模型参数对性能的影响,找寻到了最佳模型参数并验证了GCN-LSTM模型在黏结漏钢预报中的有效性和优越性。最终最优模型在迭代次数、学习率、时间步长和隐藏层维度分别设置为176、0.01、20和5时,其预测率、报出率和F1分数分别达到97.93%、98.75%和98.34%。

 

Development of a GCN-LSTM based prediction model for sticking breakout in continuous casting

Abstract: Continuous casting is a critical stage in steelmaking; however, it is prone to breakout accidents (especially sticking breakouts) owing to complex influencing factors and mechanisms. Therefore, it is necessary to develop an effective prediction model to help improve operational safety. This study conducted an in-depth analysis of the sticking breakout mechanism, tracing the complete process from sticker initiation to crack propagation, and clarified the spatial characteristics of the thermocouple temperature variations during such events. A novel deep-learning framework was developed, which utilizes the first-order derivative of the thermocouple temperature as the model input. This framework integrates long short-term memory (LSTM) network and graph convolutional network (GCN) models to learn and extract spatiotemporal features from temperature data. Through designed ablation experiments and an extensive analysis of field data to investigate the impact of the model parameters, the optimal parameters were identified, and the effectiveness and superiority of the GCN-LSTM model for sticking breakout prediction were verified. The final optimal model, with the number of iterations, learning rate, time step, and the number of hidden layer dimensions set to 176, 0.01, 20, and 5, respectively, achieved a prediction rate, correct alarm rate, and F1-score of 97.93%, 98.75%, and 98.34%, respectively.

 

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