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Volume 23 Issue 4
Apr.  2016
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Yu-long Cao, Yan-wu Dong, Zhou-hua Jiang, Hai-bo Cao, Dong Hou,  and Qian-long Feng, Research on droplet formation and dripping behavior during the electroslag remelting process, Int. J. Miner. Metall. Mater., 23(2016), No. 4, pp. 399-407. https://doi.org/10.1007/s12613-016-1249-5
Cite this article as:
Yu-long Cao, Yan-wu Dong, Zhou-hua Jiang, Hai-bo Cao, Dong Hou,  and Qian-long Feng, Research on droplet formation and dripping behavior during the electroslag remelting process, Int. J. Miner. Metall. Mater., 23(2016), No. 4, pp. 399-407. https://doi.org/10.1007/s12613-016-1249-5
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Research on droplet formation and dripping behavior during the electroslag remelting process

  • A better understanding of droplet formation and dripping behavior would be useful in the efficient removal of impurity elements and nonmetallic inclusions from liquid metals. In the present work, we developed a transparent experimental apparatus to study the mechanisms of droplet formation and the effects of filling ratio on droplet behavior during the electroslag remelting (ESR) process. A high-speed camera was used to clearly observe, at small time scales, the droplet formation and dripping phenomenon at the slag/metal interface during a stable ESR process. The results illustrate that a two-stage process for droplet formation and dripping occurs during the ESR process and that the droplet diameter exhibits a parabolic distribution with increasing filling ratio because of the different shape and thermal state of the electrode tip. This work also confirms that a relatively large filling ratio reduces electricity consumption and improves ingot quality.
  • Research on droplet formation and dripping behavior during the electroslag remelting process

    + Author Affiliations
    • A better understanding of droplet formation and dripping behavior would be useful in the efficient removal of impurity elements and nonmetallic inclusions from liquid metals. In the present work, we developed a transparent experimental apparatus to study the mechanisms of droplet formation and the effects of filling ratio on droplet behavior during the electroslag remelting (ESR) process. A high-speed camera was used to clearly observe, at small time scales, the droplet formation and dripping phenomenon at the slag/metal interface during a stable ESR process. The results illustrate that a two-stage process for droplet formation and dripping occurs during the ESR process and that the droplet diameter exhibits a parabolic distribution with increasing filling ratio because of the different shape and thermal state of the electrode tip. This work also confirms that a relatively large filling ratio reduces electricity consumption and improves ingot quality.
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