Application of a water cooling treatment and its effect on coal-based reduction of high-chromium vanadium and titanium iron ore

Song-tao Yang, Mi Zhou, Tao Jiang, Shan-fei Guan, Wei-jun Zhang, Xiang-xin Xue

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    Cite this article as:

    Song-tao Yang, Mi Zhou, Tao Jiang, Shan-fei Guan, Wei-jun Zhang, and Xiang-xin Xue, Application of a water cooling treatment and its effect on coal-based reduction of high-chromium vanadium and titanium iron ore, Int. J. Miner. Metall. Mater., 23(2016), No. 12, pp.1353-1359. https://dx.doi.org/10.1007/s12613-016-1358-1
    Song-tao Yang, Mi Zhou, Tao Jiang, Shan-fei Guan, Wei-jun Zhang, and Xiang-xin Xue, Application of a water cooling treatment and its effect on coal-based reduction of high-chromium vanadium and titanium iron ore, Int. J. Miner. Metall. Mater., 23(2016), No. 12, pp.1353-1359. https://dx.doi.org/10.1007/s12613-016-1358-1
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    Application of a water cooling treatment and its effect on coal-based reduction of high-chromium vanadium and titanium iron ore

    基金项目: 

    This research was financially supported by the Programs of the National Natural Science Foundation of China (Nos. 51604065, 51090384, 51674084, 51174051, and 51574082), the National Basic Research Program of China (No. 2013CB632603), the Fundamental Funds for the Central Universities (Nos. 150203003 and 150202001), and the National Key Technology Research and development Program (No. 2015BAB19B02).

      通信作者:

      Mi Zhou E-mail: zhoumineu@163.com

    A water cooling treatment was applied in the coal-based reduction of high-chromium vanadium and titanium (V–Ti–Cr) iron ore from the Hongge region of Panzhihua, China. Its effects on the metallization ratio (η), S removal ratio (RS), and P removal ratio (RP) were studied and analyzed on the basis of chemical composition determined via inductively coupled plasma optical emission spectroscopy. The metallic iron particle size and the element distribution of Fe, V, Cr, and Ti in a reduced briquette after water cooling treatment at 1350°C were determined and observed via scanning electron microscopy. The results show that the water cooling treatment improved the η, RS, and RP in the coal-based reduction of V–Ti–Cr iron ore compared to those obtained with a furnace cooling treatment. Meanwhile, the particle size of metallic iron obtained via the water cooling treatment was smaller than that of metallic iron obtained via the furnace cooling treatment; however, the particle size reached 70 μm at 1350°C, which is substantially larger than the minimum particle size required (20 μm) for magnetic separation. Therefore, the water cooling treatment described in this work is a good method for improving the quality of metallic iron in coal-based reduction and it could be applied in the coal-based reduction of V–Ti–Cr iron ore followed by magnetic separation.

     

    Application of a water cooling treatment and its effect on coal-based reduction of high-chromium vanadium and titanium iron ore

    Author Affilications
    • Funds: 

      This research was financially supported by the Programs of the National Natural Science Foundation of China (Nos. 51604065, 51090384, 51674084, 51174051, and 51574082), the National Basic Research Program of China (No. 2013CB632603), the Fundamental Funds for the Central Universities (Nos. 150203003 and 150202001), and the National Key Technology Research and development Program (No. 2015BAB19B02).

    • Received: 23 May 2016; Revised: 07 August 2016; Accepted: 28 August 2016;
    A water cooling treatment was applied in the coal-based reduction of high-chromium vanadium and titanium (V–Ti–Cr) iron ore from the Hongge region of Panzhihua, China. Its effects on the metallization ratio (η), S removal ratio (RS), and P removal ratio (RP) were studied and analyzed on the basis of chemical composition determined via inductively coupled plasma optical emission spectroscopy. The metallic iron particle size and the element distribution of Fe, V, Cr, and Ti in a reduced briquette after water cooling treatment at 1350°C were determined and observed via scanning electron microscopy. The results show that the water cooling treatment improved the η, RS, and RP in the coal-based reduction of V–Ti–Cr iron ore compared to those obtained with a furnace cooling treatment. Meanwhile, the particle size of metallic iron obtained via the water cooling treatment was smaller than that of metallic iron obtained via the furnace cooling treatment; however, the particle size reached 70 μm at 1350°C, which is substantially larger than the minimum particle size required (20 μm) for magnetic separation. Therefore, the water cooling treatment described in this work is a good method for improving the quality of metallic iron in coal-based reduction and it could be applied in the coal-based reduction of V–Ti–Cr iron ore followed by magnetic separation.

     

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