Improvement in the mechanical properties of Al/SiC nanocomposites fabricated by severe plastic deformation and friction stir processing

M. Sarkari Khorrami; M. Kazeminezhad; Y. Miyashita; A. H. Kokabi

doi:10.1007/s12613-017-1408-3

Volume 24 Issue 3

Mar. 2017

Turn off MathJax

数据统计

计量

文章访问数: 531
HTML全文浏览量: 97
PDF下载量: 13
被引次数: 0

文章导航 > 矿物冶金与材料学报（英文） > 2017 > 24(3): 297-308

M. Sarkari Khorrami, M. Kazeminezhad, Y. Miyashita, and A. H. Kokabi, Improvement in the mechanical properties of Al/SiC nanocomposites fabricated by severe plastic deformation and friction stir processing, Int. J. Miner. Metall. Mater., 24(2017), No. 3, pp. 297-308. https://doi.org/10.1007/s12613-017-1408-3

Cite this article as:

M. Sarkari Khorrami, M. Kazeminezhad, Y. Miyashita, and A. H. Kokabi, Improvement in the mechanical properties of Al/SiC nanocomposites fabricated by severe plastic deformation and friction stir processing, Int. J. Miner. Metall. Mater., 24(2017), No. 3, pp. 297-308. https://doi.org/10.1007/s12613-017-1408-3

Citation:

PDF( 1011 KB)

引用本文 PDF XML SpringerLink

研究论文

Improvement in the mechanical properties of Al/SiC nanocomposites fabricated by severe plastic deformation and friction stir processing

Department of Materials Science and Engineering, Sharif University of Technology, Azadi Avenue, Tehran, Iran
Department of Mechanical Engineering, Nagaoka University of Technology, Kamitomioka 1603-1, Nagaoka, Niigata 940-2188, Japan

通讯作者:
M. Kazeminezhad E-mail: mkazemi@sharif.edu

中文摘要

Severely deformed aluminum sheets were processed by friction stir processing (FSP) with SiC nanoparticles under different conditions to improve the mechanical properties of both the stir zone and the heat affected zone (HAZ). In the case of using a simple probe and the same rotational direction (RD) of the FSP tool between passes, at least three FSP passes were required to obtain the appropriate distribution of nanoparticles. However, after three FSP passes, fracture occurred outward from the stir zone during transverse tensile tests; thus, the strength of the specimen was significantly lower than that of the severely deformed base material because of the softening phenomenon in the HAZ. To improve the mechanical properties of the HAZ, we investigated the possibility of achieving an appropriate distribution of nanoparticles using fewer FSP passes. The results indicated that using the threaded probe and changing the RD of the FSP tool between the passes effectively shattered the clusters of nanoparticles and led to an acceptable distribution of SiC nanoparticles after two FSP passes. In these cases, fracture occurred at the HAZ with higher strength compared to the specimen processed using three FSP passes with the same RD between the passes and with the simple probe. The fracture behaviors of the processed specimens are discussed in detail.

关键词:

Research Article

Improvement in the mechanical properties of Al/SiC nanocomposites fabricated by severe plastic deformation and friction stir processing

+ Author Affiliations

Abstract

Abstract

Severely deformed aluminum sheets were processed by friction stir processing (FSP) with SiC nanoparticles under different conditions to improve the mechanical properties of both the stir zone and the heat affected zone (HAZ). In the case of using a simple probe and the same rotational direction (RD) of the FSP tool between passes, at least three FSP passes were required to obtain the appropriate distribution of nanoparticles. However, after three FSP passes, fracture occurred outward from the stir zone during transverse tensile tests; thus, the strength of the specimen was significantly lower than that of the severely deformed base material because of the softening phenomenon in the HAZ. To improve the mechanical properties of the HAZ, we investigated the possibility of achieving an appropriate distribution of nanoparticles using fewer FSP passes. The results indicated that using the threaded probe and changing the RD of the FSP tool between the passes effectively shattered the clusters of nanoparticles and led to an acceptable distribution of SiC nanoparticles after two FSP passes. In these cases, fracture occurred at the HAZ with higher strength compared to the specimen processed using three FSP passes with the same RD between the passes and with the simple probe. The fracture behaviors of the processed specimens are discussed in detail.
- friction stir processing;
- plastic deformation;
- aluminum;
- silicon carbide;
- nanocomposites;
- mechanical properties

FullText(HTML)

Supplements(0)

References(35)

References

[1]	P. Cavaliere, R. Nobile, F.W. Panella, and A. Squillace, Mechanical and microstructural behaviour of 2024-7075 aluminium alloy sheets joined by friction stir welding, Int. J. Mach. Tools Manuf., 46(2006), No. 6, p. 588.
[2]	C.C. Chang, C.P. Chou, S.N. Hsu, G.Y. Hsiung, and J.R. Chen, Effect of laser welding on properties of dissimilar joint of Al-Mg-Si and Al-Mn aluminum alloys, J. Mater. Sci. Technol., 26(2010), No. 3, p. 276.
[3]	Y.G. Kim, H. Fujii, T. Tsumura, T. Komazaki, and K. Nakata, Effect of welding parameters on microstructure in the stir zone of FSW joints of aluminum die casting alloy, Mater. Lett., 60(2006), No. 29-30, p. 3830.
[4]	H. Lombard, D.G. Hattingh, A. Steuwer, and M.N. James, Optimising FSW process parameters to minimise defects and maximise fatigue life in 5083-H321 aluminium alloy, Eng. Fract. Mech., 75(2008), No. 3-4, p. 341.
[5]	C.Z. Zhou, X.Q. Yang, and G.H. Luan, Fatigue properties of friction stir welds in Al 5083 alloy, Scripta Mater., 53(2005), No. 10, p. 1187.
[6]	S. Katsas, R. Dashwood, M. Jackson, and R. Grimes, Influence of subsequent cold work on the superplastic properties of a friction stir welded (FSW) aluminium alloy, Mater. Sci. Eng. A, 527(2010), No. 4-5, p. 1022.
[7]	L. Toth, M. Arzaghi, J. Fundenberger, B. Beausir, O. Bouaziz, and R. Arruffatmassion, Severe plastic deformation of metals by high-pressure tube twisting, Scripta Mater., 60(2009), No. 3, p. 175.
[8]	A. Hadadzadeh, M.M. Ghaznavi, and A.H. Kokabi, The effect of gas tungsten arc welding and pulsed-gas tungsten arc welding processes' parameters on the heat affected zone-softening behavior of strain-hardened Al-6.7Mg alloy, Mater. Des., 55(2014), p. 335.
[9]	D. Trimble, G.E. O'Donnell, and J. Monaghan, Characterisation of tool shape and rotational speed for increased speed during friction stir welding of AA2024-T3, J. Manuf. Processes, 17(2015), p. 141.
[10]	M.S. Khorrami, M. Kazeminezhad, and A.H. Kokabi, Microstructure evolutions after friction stir welding of severely deformed aluminum sheets, Materi. Des., 40(2012), p. 364.
[11]	M.S. Khorrami, M. Kazeminezhad, and A.H. Kokabi, Influence of stored strain on fabricating of Al/SiC nanocomposite by friction stir processing, Metall. Mater. Trans. A, 46(2015), No. 5, p. 2021.
[12]	Y.S. Sato, Y. Kurihara, S.H.C. Park, H. Kokawa, and N. Tsuji, Friction stir welding of ultrafine grained Al alloy 1100 produced by accumulative roll-bonding, Scripta Mater., 50(2004), No. 1, p. 57.
[13]	Y. Sun, H. Fujii, Y. Takada, N. Tsuji, K. Nakata, and K. Nogi, Effect of initial grain size on the joint properties of friction stir welded aluminum, Mater. Sci. Eng. A, 527(2009), No. 1-2, p. 317.
[14]	M.S. Khorrami, M. Kazeminezhad, and A.H. Kokabi, Mechanical properties of severely plastic deformed aluminum sheets joined by friction stir welding, Mater. Sci. Eng. A, 543(2012), p. 243.
[15]	M.S. Khorrami, M. Kazeminezhad, and A.H. Kokabi, The effect of SiC nanoparticles on the friction stir processing of severely deformed aluminum, Mater. Sci. Eng. A, 602(2014), p. 110.
[16]	G. Padmanaban and V. Balasubramanian, Selection of FSW tool pin profile, shoulder diameter and material for joining AZ31B magnesium alloy:an experimental approach, Mater. Des., 30(2009), No. 7, p. 2647.
[17]	P. Asadi, M.K.B. Givi, N. Parvin, A. Araei, M. Taherishargh, and S. Tutunchilar, On the role of cooling and tool rotational direction on microstructure and mechanical properties of friction stir processed AZ91, Int. J. Adv. Manuf. Technol., 63(2012), No. 9, p. 987.
[18]	H. Izadi and A.P. Gerlich, Distribution and stability of carbon nanotubes during multi-pass friction stir processing of carbon nanotube/aluminum composites, Carbon, 50(2012), No. 12, p. 4744.
[19]	E.R.I. Mahmoud, K. Ikeuchi, and M. Takahashi, Fabrication of SiC particle reinforced composite on aluminium surface by friction stir processing, Sci. Technol. Weld. Joining, 13(2013), No. 7, p. 607.
[20]	D.I. Pantelis, P.N. Karakizis, N.M. Daniolos, C.A. Charitidis, E.P. Koumoulos, and D.A. Dragatogiannis, Microstructural study and mechanical properties of dissimilar friction stir welded AA5083-H111 and AA6082-T6 reinforced with SiC nanoparticles, Mater. Manuf. Processes, 31(2016), No. 3, p. 264.
[21]	M. Salehi, M. Saadatmand, and J. Aghazadeh Mohandesi, Optimization of process parameters for producing AA6061/SiC nanocomposites by friction stir processing, Trans. Nonferrous. Soc. China, 22(2012), No. 5, p. 1055.
[22]	M. Salehi, H. Farnoush, and J.A. Mohandesi, Fabrication and characterization of functionally graded Al-SiC nanocomposite by using a novel multistep friction stir processing, Mater. Des., 63(2014), p. 419.
[23]	D.H. Shin, J.J. Park, Y.S. Kim, and K.T. Park, Constrained groove pressing and its application to grain refinement of aluminum, Mater. Sci. Eng. A, 328(2002), No. 1-2, p. 98.
[24]	J. Zrnik, T. Kovarik, Z. Novy, and M. Cieslar, Ultrafine-grained structure development and deformation behavior of aluminium processed by constrained groove pressing, Mater. Sci. Eng. A, 503(2009), No. 1-2, p. 126.
[25]	O. Lorrain, V. Favier, H. Zahrouni, and D. Lawrjaniec, Understanding the material flow path of friction stir welding process using unthreaded tools, J. Mater. Process. Technol., 210(2010), No. 4-5, p. 603.
[26]	K. Colligan, Material flow behavior during friction stir welding of aluminum, Weld. J., 78(1999), No. 7, p. 229
[27]	Z.W. Chen and S. Cui, On the forming mechanism of banded structures in aluminium alloy friction stir welds, Scripta Mater., 58(2008), No. 5, p. 417.
[28]	Z.W. Chen, T. Pasang, and Y. Qi, Shear flow and formation of Nugget zone during friction stir welding of aluminium alloy 5083-O, Mater. Sci. Eng. A, 474(2008), No. 1-2, p. 312.
[29]	A. Tongne, M. Jahazi, E. Feulvarch, and C. Desrayaud, Banded structures in friction stir welded Al alloys, J. Mater. Process. Technol., 221(2015), p. 269.
[30]	S. Muthukumaran and S.K. Mukherjee, Multi-layered metal flow and formation of onion rings in friction stir welds, Int. J. Adv. Manuf. Technol., 38(2007), No. 1, p. 68.
[31]	A.P. Reynolds, Flow visualization and simulation in FSW, Scripta Mater., 58(2008), No. 5, p. 338.
[32]	D. Booth and I. Sinclair, Fatigue of friction stir welded 2024-T351 aluminium alloy, Mater. Sci. Forum, 396-402(2002), p. 1671.
[33]	D.P.P. Booth, M.J. Starink, and I. Sinclair, Analysis of local microstructure and hardness of 13 mm gauge 2024-T351 AA friction stir welds, Mater. Sci. Technol., 23(2007), No. 3, p. 276.
[34]	M.A. Sutton, B. Yang, A.P. Reynolds, and R. Taylor, Microstructural studies of friction stir welds in 2024-T3 aluminum, Mater. Sci. Eng. A, 323(2002), No. 1-2, p. 160.
[35]	R.S. Mishra and Z.Y. Ma, Friction stir welding and processing, Mater. Sci. Eng. R, 50(2005), No. 1-2, p. 1.

Relative Articles

Cited By

Proportional views

数据统计

姓名
邮箱
手机号码
标题
留言内容
验证码

留言板

数据统计

分享

计量

Improvement in the mechanical properties of Al/SiC nanocomposites fabricated by severe plastic deformation and friction stir processing

中文摘要

Improvement in the mechanical properties of Al/SiC nanocomposites fabricated by severe plastic deformation and friction stir processing

Abstract

References

数据统计

Catalog