留言板

尊敬的读者、作者、审稿人, 关于本刊的投稿、审稿、编辑和出版的任何问题, 您可以本页添加留言。我们将尽快给您答复。谢谢您的支持!

姓名
邮箱
手机号码
标题
留言内容
验证码
Volume 24 Issue 9
Sep.  2017
Turn off MathJax
目录
数据统计

分享

计量
  • 文章访问数:  579
  • HTML全文浏览量:  98
  • PDF下载量:  34
  • 被引次数: 0
文章导航 >  矿物冶金与材料学报（英文）  > 2017  >  24(9): 974-982
Rui-min Jiao, Peng Xing, Cheng-yan Wang, Bao-zhong Ma, and Yong-Qiang Chen, Recovery of iron from copper tailings via low-temperature direct reduction and magnetic separation:process optimization and mineralogical study, Int. J. Miner. Metall. Mater., 24(2017), No. 9, pp. 974-982. https://doi.org/10.1007/s12613-017-1485-3
Cite this article as:
Rui-min Jiao, Peng Xing, Cheng-yan Wang, Bao-zhong Ma, and Yong-Qiang Chen, Recovery of iron from copper tailings via low-temperature direct reduction and magnetic separation:process optimization and mineralogical study, Int. J. Miner. Metall. Mater., 24(2017), No. 9, pp. 974-982. https://doi.org/10.1007/s12613-017-1485-3
shu
引用本文 PDF XML SpringerLink
研究论文Open Access

Recovery of iron from copper tailings via low-temperature direct reduction and magnetic separation:process optimization and mineralogical study

  • School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China

  • 通讯作者:

    Cheng-yan Wang    E-mail: chywang@yeah.net

    Yong-Qiang Chen    E-mail: chyq0707@sina.com

  • Currently, the majority of copper tailings are not effectively developed. Worldwide, large amounts of copper tailings generated from copper production are continuously dumped, posing a potential environmental threat. Herein, the recovery of iron from copper tailings via low-temperature direct reduction and magnetic separation was conducted; process optimization was carried out, and the corresponding mineralogy was investigated. The reduction time, reduction temperature, reducing agent (coal), calcium chloride additive, grinding time, and magnetic field intensity were examined for process optimization. Mineralogical analyses of the sample, reduced pellets, and magnetic concentrate under various conditions were performed by X-ray diffraction, optical microscopy, and scanning electron microscopy-energy-dispersive X-ray spectrometry to elucidate the iron reduction and growth mechanisms. The results indicated that the optimum parameters of iron recovery include a reduction temperature of 1150℃, a reduction time of 120 min, a coal dosage of 25%, a calcium chloride dosage of 2.5%, a magnetic field intensity of 100 mT, and a grinding time of 1 min. Under these conditions, the iron grade in the magnetic concentrate was greater than 90%, with an iron recovery ratio greater than 95%.
    • Research ArticleOpen Access

    Recovery of iron from copper tailings via low-temperature direct reduction and magnetic separation:process optimization and mineralogical study

    + Author Affiliations
      Abstract
    • Currently, the majority of copper tailings are not effectively developed. Worldwide, large amounts of copper tailings generated from copper production are continuously dumped, posing a potential environmental threat. Herein, the recovery of iron from copper tailings via low-temperature direct reduction and magnetic separation was conducted; process optimization was carried out, and the corresponding mineralogy was investigated. The reduction time, reduction temperature, reducing agent (coal), calcium chloride additive, grinding time, and magnetic field intensity were examined for process optimization. Mineralogical analyses of the sample, reduced pellets, and magnetic concentrate under various conditions were performed by X-ray diffraction, optical microscopy, and scanning electron microscopy-energy-dispersive X-ray spectrometry to elucidate the iron reduction and growth mechanisms. The results indicated that the optimum parameters of iron recovery include a reduction temperature of 1150℃, a reduction time of 120 min, a coal dosage of 25%, a calcium chloride dosage of 2.5%, a magnetic field intensity of 100 mT, and a grinding time of 1 min. Under these conditions, the iron grade in the magnetic concentrate was greater than 90%, with an iron recovery ratio greater than 95%.
      • FullText(HTML)
    • loading
      • Supplements(0)
      • References(26)
    • [1]
      M.E. Schilesinger, M.J. King, K.C. Sole, and W.G. Davenport, Extractive Metallurgy of Copper, Elsevier, UK, 2011, p. 1.
      [2]
      C.J. Shi, C. Meyer, and A. Behnood, Utilization of copper slag in cement and concrete, Resour. Conserv. Recycl., 52(2008), No. 10, p. 1115.
      [3]
      B. Gorai, R.K. Jana, and Premchand, Characteristics and utilisation of copper slag-a review, Resour. Conserv. Recycl., 39(2003), No. 4, p. 299.
      [4]
      M. Najimi and A.R. Pourkhorshidi, Properties of concrete containing copper slag wast, Mag. Concr. Res., 63(2011), No. 8, p. 605.
      [5]
      M. Khanzndi and A. Behnood, Mechanical properties of high-strength concrete incorporating copper slag as coarse aggregate, Constr. Build. Mater., 23(2009), No. 6, p. 2183.
      [6]
      K.S. Al-Jabri, M. Hisada, S.K. Al-Oraimi, and A.H. Al-Saidy, Copper slag as sand replacement for high performance concrete, Cem. Concr. Compos., 31(2009), No. 7, p. 483.
      [7]
      K. Kambham, S. Sangameswaran, S.R. Dater, and B. Kura, Copper slag:optimization of productivity and consumption for cleaner production in dry abrasive blasting, J. Cleaner Prod., 15(2007), No. 5, p. 465.
      [8]
      M.E. Schlesinger, M.J. King, K.C. Sole, and W.G. Davenport, Extractive Metallurgy of Copper, Elsevier, UK, 2011, p. 415.
      [9]
      S. Mostaghel, C. Samuelsson, and B. BjÖrkman, Influence of alumina on mineralogy and environmental properties of zinc-copper smelting slags, Int. J. Miner. Metall. Mater., 20(2013), No. 3, p. 234.
      [10]
      R.R. Moskalyk and A.M. Alfantantazi, Review of copper pyrometallurgical practice:today and tomorrow, Miner. Eng., 16(2003), No. 10, p. 893.
      [11]
      S. Vaisburd, A. Berner, D.G. Brandon, S. Kozhakhmetov, E. Kenzhaliyev, and R. Zhalelev, Slags and mattes in vanyukov's process for the extraction of copper, Metall. Mater. Trans. B, 33(2002), No. 4, p. 551.
      [12]
      A. Sarrafi, B. Rahmati, H.R. Hassani, H.R. Hassani, and H.H.A. Shirazi, Recovery of copper from reverberatory furnace slag by flotation, Miner. Eng., 17(2004), No. 3, p. 457.
      [13]
      F. Yin, P. Xing, Q. Li, C.Y. Wang, and Z. Wang, Magnetic separation-sulphuric acid leaching of Cu-Co-Fe matte obtained from copper converter slag for recovering Cu and Co, Hydrometallurgy, 149(2014), p. 189.
      [14]
      G. Tozsin, Inhibition of acid mine drainage and immobilization of heavy metals from copper tailings using a marble cutting waste, Int. J. Miner. Metall. Mater., 23(2016), No. 1, p. 1.
      [15]
      M. Najimi and A.R. Pourkhorshidi, Properties of concrete containing copper slag waste, Mag. Concr. Res., 63(2011), No. 8, p. 605.
      [16]
      A. Lowinska-Kluge, P. Piszora, J. Darul, T. Kantel, and P. Gambal, Characterization of chemical and physical parameters of post copper slag, Cent. Eur. J. Phys., 9(2011), No. 2, p. 380.
      [17]
      T. Van Long, J. Palacios, M. Sanches, T. Miki, Y. Sasaki, and M. Hino, Recovery of molybdenum from copper slag, Tetsu-To-Hagane, 98(2012), No. 2, p. 48.
      [18]
      B. Kiyak, A. Özer, H.S. Altundoğan, M. Erdem, and F. Tümen, Cr (VI) reduction in aqueous solutions by using copper smelter slag, Waste Manage., 19(1999), No. 5, p. 333.
      [19]
      L.N. Zhang, The Valuable Components of Selective Precipitation of Copper Slag[Dissertation], Northeastern University, Shenyang, 2005.
      [20]
      L. Li, J.H. Hu, and H. Wang, Study on smelting reduction ironmaking of copper slag, Chin. J. Process Eng., 2011, No. 1, p. 65.
      [21]
      L.P. Niu, J.Y. Liu, J.B. Song, and W.L. Xi, Study on reduction process of melting copper slag with natural gas, J. Mater. Metall., 15(2016), No. 3, p. 200.
      [22]
      H.F. Yang, L.L. Jing, and C.G. Gang, Iron recovery from copper-slag with lignite-based direct reduction followed by magnetic separation, Chin. J. Nonferrous Met., 21(2011), No. 5, p. 1165.
      [23]
      S. Wang, W. Ni, C.L. Wang, D.Z. Li, and H.Y. Wang, Study of deep reduction process for iron recovery from copper slag tailings, Met. Mine, 2014, No. 3, p. 156.
      [24]
      K.Q. Li, S. Ping, H.Y. Wang, and W. Ni, Recovery of iron from copper slag by deep reduction and magnetic beneficiation, Int. J. Min. Metall. Mater., 20(2013), No. 11, p. 1035.
      [25]
      W.R. Liu, X.H. Li, Q.Y. Hu, Z.X. Wang, K.Z. Gu, J.H. Li, and L.X. Zhang, Pretreatment study on chloridizing segregation and magnetic separation of low-grade nickel laterites, Trans. Nonferrous Met. Soc. China, 20(2010), Suppl. 1, p. s82.
      [26]
      L.I. Barbosa, J.A. González, M. Del, and C. Ruiz., Extraction of lithium from β-spodumene using chlorination roasting with calcium chloride, Thermochim. Acta, 605(2015), p. 63.
      • Relative Articles
      Cited By

    Catalog


    • /

      返回文章
      返回

      版权所有 ©《矿物冶金与材料学报（英文）》编辑部

      地址：北京市海淀区学院路30号邮政编码：100083

      电子邮箱：journal@ustb.edu.cn电话：+86-10-62332875

      本系统由 北京仁和汇智信息技术有限公司 开发    百度统计