留言板

尊敬的读者、作者、审稿人, 关于本刊的投稿、审稿、编辑和出版的任何问题, 您可以本页添加留言。我们将尽快给您答复。谢谢您的支持!

姓名
邮箱
手机号码
标题
留言内容
验证码
Volume 24 Issue 11
Nov.  2017
Turn off MathJax
目录
数据统计

分享

计量
  • 文章访问数:  510
  • HTML全文浏览量:  95
  • PDF下载量:  19
  • 被引次数: 0
文章导航 >  矿物冶金与材料学报（英文）  > 2017  >  24(11): 1251-1259
Bing Ni, Tao Zhang, Hai-qi Ni, and Zhi-guo Luo, Mechanism and simulation of droplet coalescence in molten steel, Int. J. Miner. Metall. Mater., 24(2017), No. 11, pp. 1251-1259. https://doi.org/10.1007/s12613-017-1517-z
Cite this article as:
Bing Ni, Tao Zhang, Hai-qi Ni, and Zhi-guo Luo, Mechanism and simulation of droplet coalescence in molten steel, Int. J. Miner. Metall. Mater., 24(2017), No. 11, pp. 1251-1259. https://doi.org/10.1007/s12613-017-1517-z
shu
引用本文 PDF XML SpringerLink
研究论文

Mechanism and simulation of droplet coalescence in molten steel

  • Department of Metallurgical Technology, Central Iron and Steel Research Institute, Beijing 100081, China

  • School of Metallurgy, Northeastern University, Shenyang 110004, China

  • 通讯作者:

    Tao Zhang    E-mail: zhangt1022@gmail.com

  • Droplet coalescence in liquid steel was carefully investigated through observations of the distribution pattern of inclusions in solidified steel samples. The process of droplet coalescence was slow, and the critical Weber number (We) was used to evaluate the coalescence or separation of droplets. The relationship between the collision parameter and the critical We indicated whether slow coalescence or bouncing of droplets occurred. The critical We was 5.5, which means that the droplets gradually coalesce when We ≤ 5.5, whereas they bounce when We > 5.5. For the carbonate wire feeding into liquid steel, a mathematical model implementing a combined computational fluid dynamics (CFD)-discrete element method (DEM) approach was developed to simulate the movement and coalescence of variably sized droplets in a bottom-argon-blowing ladle. In the CFD model, the flow field was solved on the premise that the fluid was a continuous medium. Meanwhile, the droplets were dispersed in the DEM model, and the coalescence criterion of the particles was added to simulate the collision-coalescence process of the particles. The numerical simulation results and observations of inclusion coalescence in steel samples are consistent.
    • Research Article

    Mechanism and simulation of droplet coalescence in molten steel

    + Author Affiliations
      Abstract
    • Droplet coalescence in liquid steel was carefully investigated through observations of the distribution pattern of inclusions in solidified steel samples. The process of droplet coalescence was slow, and the critical Weber number (We) was used to evaluate the coalescence or separation of droplets. The relationship between the collision parameter and the critical We indicated whether slow coalescence or bouncing of droplets occurred. The critical We was 5.5, which means that the droplets gradually coalesce when We ≤ 5.5, whereas they bounce when We > 5.5. For the carbonate wire feeding into liquid steel, a mathematical model implementing a combined computational fluid dynamics (CFD)-discrete element method (DEM) approach was developed to simulate the movement and coalescence of variably sized droplets in a bottom-argon-blowing ladle. In the CFD model, the flow field was solved on the premise that the fluid was a continuous medium. Meanwhile, the droplets were dispersed in the DEM model, and the coalescence criterion of the particles was added to simulate the collision-coalescence process of the particles. The numerical simulation results and observations of inclusion coalescence in steel samples are consistent.
      • FullText(HTML)
    • loading
      • Supplements(0)
      • References(27)
    • [1]
      Q. Li, X.H. Wang, F.X. Huang, J. Wang, and W.J. Wang, Behavior and control of nonmetallic inclusions in X80 pipeline steel during LF-RH secondary refining process, Spec. Steel, 2011, No. 4, p. 26.
      [2]
      L.F. Guo, Y. Wang, H. Li, and H.T. Ling, Floating properties of agglomerated inclusion in liquid steel, J. Iron Steel Res. Int., 20(2013), No. 7, p. 35.
      [3]
      L.F. Guo, H. Li, Y. Wang, and H.T. Ling, Applying fractal theory to study agglomeration of solid inclusion particles in liquid steel and floating characteristics, Phys. Exam. Test., 17(2012), No. 17, p. 53.
      [4]
      F.P. Tang, Z. Li, X.F. Wang, W.S. Liu, and B.W. Chen, Technical investigation on the fine inclusion removal due to the dispersed in-situ phase induced by the composite ball explosion reaction, Iron Steel, 45(2010), No. 8, p. 28.
      [5]
      X.F. Wang, F.P. Tang, Z. Li, Y. Lin, Y. Zhang, and J. Wang, Technology of inducing dispersed in-situ phase by composite ball explosion reaction, Iron Steel, 49(2014), No. 10, p. 18.
      [6]
      H. Liu, Z. Qi, and M. Xu, Numerical simulation of fluid flow and interfacial behavior in three-phase argon-stirred ladles with one plug and dual plugs, Steel Res. Int., 82(2011), No. 4, p. 440.
      [7]
      Y.J. Kwon, J. Zhang, and H.G. Lee, A CFD-based nucleation growth removal model for inclusion behavior in a gas agitated ladle during molten steel deoxidation, ISIJ Int., 48(2008), No. 7, p. 891.
      [8]
      M. Sommerfeld, Modelling of particle-wall collisions in confined gas-particle flows, Int. J. Multiphase Flow, 18(1992), No. 6, p. 905.
      [9]
      T. Tanaka, K. Kadono, and Y. Tsuji, Numerical simulation of gas-solid two-phase flow in a vertical pipe:on the effect of particle-to-particle collision, Trans. Jpn. Soc. Mech. Eng. Ser. B, 56(1990), No. 531, p. 3210.
      [10]
      Y.J. Hao, J.Y. Liu, and Z.L. Yuan, Movement characteristics of droplets and demisting efficiency of mist eliminator, CIESC J., 65(2014), No. 12, p. 4669.
      [11]
      Z.J. Liu, J.J. Wu, H. Zhen, and X.P. Hu, Numerical simulation on head-on binary collision of gel propellant droplets, Energies, 6(2013), No. 1, p. 204.
      [12]
      M. Orme, Experiments on droplet collisions, bounce, coalescence and disruption, Prog. Energy Combust. Sci., 23(1997), No. 1, p. 65.
      [13]
      J. Yan, K. Luo, J.R. Fan, and G. Xiao, Numerical study of inter-particle collision in dilute two-phase jet, J. Chem. Ind. Eng. China, 59(2008), No. 4, p. 866.
      [14]
      Y. Yu, F.P. Cai, L.X. Zhou, and M. Shi, Second-order moment two-phase turbulence model for dense gas-particle flows, J. Chem. Ind. Eng. China, 56(2005), No. 4, p. 620.
      [15]
      P. Zhang and C.K. Law, Analysis of head-on droplet collision with large deformation in gaseous medium, Phys. Fluids, 23(2011), art No. 042102.
      [16]
      J. Zhang, Y. Wu, and E.J. Lavernia, Kinetics of ceramic particulate penetration into spray atomized metallic droplet at variable penetration depth, Acta. Metall. Mater., 42(1994), No. 9, p. 2955.
      [17]
      J. Qian and C.K. Law, Regimes of coalescence and separation in droplet collision, J. Fluid Mech., 331(1997), p. 59.
      [18]
      Y. Wu, J.M. Zhang, and E.J. Lavernia, Modeling of the incorporation of ceramic particulates in metallic droplets during spray atomization and coinjection, Metall. Mater. Trans. B, 25(1994), No. 1, p. 135.
      [19]
      A. Kharicha, M. Wu, A. Ludwig, and E. Karimi-Sibaki, Simulation of the electric signal during the formation and departure of droplets in the electroslag remelting process, Metall. Mater. Trans. B, 47(2016), No. 2, p. 1427.
      [20]
      N. Nikolopoulos, K.S. Nikas, and G. Bergeles, A numerical investigation of cenral binary collision of droplets, Comput. Fluids, 38(2009), No. 6, p. 1191.
      [21]
      J. Guo, S.S. Cheng, Z.J. Cheng, and Y.W. Zhang, Effects of collision behavior on Al2O3 based inclusion modification after calcium treatment for aluminium-killed steel, Iron Steel, 48(2013), No. 9, p. 37.
      [22]
      Y.X. Liao and D. Lucas, A literature review on mechanisms and models for the coalescence process of fluid particles, Chem. Eng. Sci., 65(2010), No. 10, p. 2851.
      [23]
      K. Wang, S.T. Yi, Q.Q. Zhou, and G.S. Luo, Effect of nano-particles on droplet coalescence in microchannel device, CIESC J., 67(2016), No. 2, p. 469.
      [24]
      S.Y. Xia and C.B. Hu, Experimental study of collision of liquid Al2O3/Al droplets, J. Propul. Power, 29(2013), No. 1, p. 95.
      [25]
      C.A. Llanos, S. Garcia-Hernandez, J.A. Ramos-Banderas, J.J. De Barreto, and G. Solorio-Diaz, Multiphase modeling of the fluidynamics of bottom argon bubbling during ladle operations, ISIJ Int., 50(2010), No. 3, p. 396.
      [26]
      T. Zhang, Z.G. Luo, H. Zhou, B. Ni, and Z.S. Zou, Analysis of two-phase flow and bubbles behavior in a continuous casting mold using a mathematical model considering the interaction of bubbles, ISIJ Int., 56(2016), No. 1, p. 116.
      [27]
      R.X. Li, Z.H. Liu, Z. He, Y. Chen, and C. Zheng, Direct numerical simulation of inertial particle collision in isotropic turbulence, Chin. J. Theor. Appl. Mech., 38(2006), No. 1, p. 25.
      • Relative Articles
      Cited By

    Catalog


    • /

      返回文章
      返回

      版权所有 ©《矿物冶金与材料学报（英文）》编辑部

      地址：北京市海淀区学院路30号邮政编码：100083

      电子邮箱：journal@ustb.edu.cn电话：+86-10-62332875

      本系统由 北京仁和汇智信息技术有限公司 开发    百度统计