等离子喷涂铁基非晶/晶体复合涂层的工艺–结构–性能关系

Abhishek Pathak; Biswajyoti Mukherjee; Krishna Kant Pandey; Aminul Islam; Pavan Bijalwan; Monojit Dutta; Atanu Banerjee; Anup Kumar Keshri

doi:10.1007/s12613-020-2171-4

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文章导航 > 矿物冶金与材料学报（英文） > 2022 > 29(1): 144-152

Abhishek Pathak, Biswajyoti Mukherjee, Krishna Kant Pandey, Aminul Islam, Pavan Bijalwan, Monojit Dutta, Atanu Banerjee, and Anup Kumar Keshri, Process–structure–property relationship for plasma-sprayed iron-based amorphous/crystalline composite coatings, Int. J. Miner. Metall. Mater., 29(2022), No. 1, pp. 144-152. https://doi.org/10.1007/s12613-020-2171-4

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Abhishek Pathak, Biswajyoti Mukherjee, Krishna Kant Pandey, Aminul Islam, Pavan Bijalwan, Monojit Dutta, Atanu Banerjee, and Anup Kumar Keshri, Process–structure–property relationship for plasma-sprayed iron-based amorphous/crystalline composite coatings, Int. J. Miner. Metall. Mater., 29(2022), No. 1, pp. 144-152. https://doi.org/10.1007/s12613-020-2171-4

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研究论文

等离子喷涂铁基非晶/晶体复合涂层的工艺–结构–性能关系

1)
Research and Development Unit, Tata Steel, Jamshedpur 831001, India
2)
Plasma Spray Coating Laboratory, Metallurgical and Materials Engineering, Indian Institute of Technology Patna, Bihta 801106, India

通讯作者:
Anup Kumar Keshri E-mail: anup@iitp.ac.in

中文摘要

本研究试图通过优化等离子喷涂参数来开发一种Fe基非晶/晶体涂层，该涂层主要成分来自一种贫乏的铁基合金（Fe_92.6C_3.5P_1.4Si₂Mn_0.5）。这种合金是钢铁厂高炉产出的生铁剩余废料。为了经济有效地重新利用这种残留物，这种合金在合成时对成分进行了最少的修改。同时，本研究还探讨了涂层的结构、机械、腐蚀和磨损性能对喷涂参数（等离子功率、主气体流速、送粉速度和间隔距离）的依赖性。X射线衍射表明，在最优的喷涂参数下沉积的涂层存在无定形/晶体相。在较低等离子功率和最高气体流速下沉积的涂层表现出更好的密度、硬度和耐磨性。所有涂层都表现出良好的耐腐蚀性（腐蚀环境：3.5wt% NaCl 溶液）。机械、磨损和摩擦学研究表明，单一的工艺参数优化无法提供良好的涂层性能；相反，所有工艺参数在优化涂层性能都具有独一无二的作用，它们主要通过控制飞行中的颗粒温度和速度分布，以及熔滴撞击基材之前的冷却模式来控制涂层性能。

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Research Article

Process–structure–property relationship for plasma-sprayed iron-based amorphous/crystalline composite coatings

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Abstract

Abstract

This study explores the fabrication of Fe-based amorphous/crystalline coating by air plasma spraying and its dependency on the coating parameters (plasma power, primary gas flow rate, powder feed rate, and stand-off distance). X-ray diffraction of the coatings deposited at optimized spray parameters showed the presence of amorphous/crystalline phase. Coatings deposited at a lower plasma power and highest gas flow rate exhibited better density, hardness, and wear resistance. All coatings demonstrated equally good resistance against the corrosive environment (3.5wt% NaCl solution). Mechanical, wear, and tribological studies indicated that a single process parameter optimization cannot provide good coating performance; instead, all process parameters have a unique role in defining better properties for the coating by controlling the in-flight particle temperature and velocity profile, followed by the cooling pattern of molten droplet before impingement on the substrate.
- Fe-based alloys;
- amorphous alloys;
- plasma spray coating;
- mechanical;
- corrosion and wear

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