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Volume 30 Issue 8
Aug.  2023

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Bolin Xiao, Shengjun Miao, Daohong Xia, Huatao Huang, and Jingyu Zhang, Detecting the backfill pipeline blockage and leakage through an LSTM-based deep learning model, Int. J. Miner. Metall. Mater., 30(2023), No. 8, pp. 1573-1583. https://doi.org/10.1007/s12613-022-2560-y
Cite this article as:
Bolin Xiao, Shengjun Miao, Daohong Xia, Huatao Huang, and Jingyu Zhang, Detecting the backfill pipeline blockage and leakage through an LSTM-based deep learning model, Int. J. Miner. Metall. Mater., 30(2023), No. 8, pp. 1573-1583. https://doi.org/10.1007/s12613-022-2560-y
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研究论文

基于LSTM深度学习网络的充填管道运行状态检测


  • 通讯作者:

    苗胜军    E-mail: miaoshengjun@ustb.edu.cn

文章亮点

  • (1) 系统研究了高浓度充填料将自流管输工艺中的压力和流量变化规律。
  • (2) 建立了充填管道运行时泄漏与堵管异常状态的深度学习自动检测模型。
  • (3) 结合管道堵泄工业试验验证了模型的准确性与先进性。
  • 管道的运行状态,尤其是堵塞和泄漏的检测,对保障充填的连续性和安全性至关重要;粗骨料高浓度自流充填的管网系统具有高度复杂性,鲜有一种专用、高效、精准的管道异常检测方法。本文以金川高浓度自流充填为例,提出了一种基于长短期记忆深度学习模型的管道堵塞和泄漏诊断方法。首先,通过压力和流量传感器构建工业管道的实时监测系统;针对负样本匮乏问题,设计开展堵管、泄漏工业实验;分析不同工作状态下管道的压力流量统计特征;接着,基于长段时记忆网络,建立了管道运行状态检测的深度学习模型,并对模型进行对比检验评价。研究结果表明:充填工艺具有间歇性、周期性、多段性等特征;正常工况内的压力和流量信号整体波动稳定,但不同周期差异较大。堵塞时的区间信号特征突变大,泄漏的区间特征变化持续时间长、波动范围广。将本文提出的LSTM-DL模型与其他4种常用先进方法对比,LSTM-DL模型在所有状态下具有98.31%的最高预测准确率,且在堵塞和泄漏状态下具有3.21%的最低误判或虚警率。本文的LSTM-DL模型可以准确识别复杂高浓度自流充填管道系统中的各种运行状态。
  • Research Article

    Detecting the backfill pipeline blockage and leakage through an LSTM-based deep learning model

    + Author Affiliations
    • Detecting a pipeline’s abnormal status, which is typically a blockage and leakage accident, is important for the continuity and safety of mine backfill. The pipeline system for gravity-transport high-density backfill (GHB) is complex. Specifically designed, efficient, and accurate abnormal pipeline detection methods for GHB are rare. This work presents a long short-term memory-based deep learning (LSTM-DL) model for GHB pipeline blockage and leakage diagnosis. First, an industrial pipeline monitoring system was introduced using pressure and flow sensors. Second, blockage and leakage field experiments were designed to solve the problem of negative sample deficiency. The pipeline’s statistical characteristics with different working statuses were analyzed to show their complexity. Third, the architecture of the LSTM-DL model was elaborated on and evaluated. Finally, the LSTM-DL model was compared with state-of-the-art (SOTA) learning algorithms. The results show that the backfilling cycle comprises multiple working phases and is intermittent. Although pressure and flow signals fluctuate stably in a normal cycle, their values are diverse in different cycles. Plugging causes a sudden change in interval signal features; leakage results in long variation duration and a wide fluctuation range. Among the SOTA models, the LSTM-DL model has the highest detection accuracy of 98.31% for all states and the lowest misjudgment or false positive rate of 3.21% for blockage and leakage states. The proposed model can accurately recognize various pipeline statuses of complex GHB systems.
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