不同转速下预热辅助搅拌摩擦固态修复Al–Mg–Si合金板材

汪辉; 李一迪; 张明; 龚玮; 赖瑞林; 李云平

doi:10.1007/s12613-023-2772-9

Volume 31 Issue 4

Apr. 2024

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文章导航 > 矿物冶金与材料学报（英文） > 2024 > 31(4): 725-736

Hui Wang, Yidi Li, Ming Zhang, Wei Gong, Ruilin Lai, and Yunping Li, Preheating-assisted solid-state friction stir repair of Al–Mg–Si alloy plate at different rotational speeds, Int. J. Miner. Metall. Mater., 31(2024), No. 4, pp. 725-736. https://doi.org/10.1007/s12613-023-2772-9

Cite this article as:

Hui Wang, Yidi Li, Ming Zhang, Wei Gong, Ruilin Lai, and Yunping Li, Preheating-assisted solid-state friction stir repair of Al–Mg–Si alloy plate at different rotational speeds, Int. J. Miner. Metall. Mater., 31(2024), No. 4, pp. 725-736. https://doi.org/10.1007/s12613-023-2772-9

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研究论文

不同转速下预热辅助搅拌摩擦固态修复Al–Mg–Si合金板材

1)
粉末冶金国家重点实验室, 中南大学, 长沙 410083, 中国
2)
轻合金研究院, 中南大学, 长沙 410083, 中国

通讯作者:
赖瑞林 E-mail: lyping@csu.edu.cn

李云平 E-mail: lairuilin@csu.edu.cn

文章亮点

(1) 将基板预热应用于修复实验中，明显提高了修复质量。

(2) 系统地研究了刀具转速对Al–Mg–Si合金板材修复质量的影响规律，

(3) 为搅拌摩擦增材制造技术提供了很好地应用前景。

中文摘要

搅拌摩擦增材制造（Additive friction stir deposition，AFSD）作为一种新型结构修复和增材制造技术成为了近年来国内外的研究热点。在这项工作中，首次将基板预热应用到修复实验中，研究了预热辅助 AFSD 工艺修复的Al – Mg – Si合金板材的微观结构演变和力学性能。为了评估工具旋转速度和基板预热对修复质量的影响，我们使用 AFSD 技术对 Al – Mg – Si基板上 5 mm深度的盲孔进行了修复实验。结果表明，与未预热基材的对照条件相比，预热辅助 AFSD 修复可显著提高界面处的冶金结合和接头强度。此外，提高刀具旋转速度也有利于改善界面的冶金结合，避免出现体积缺陷。在基板预热条件下，修复后接头的力学性能与旋转速度呈正相关。在刀具转速为400–800 r/min的工艺参数下，修复试样界面均发现弱结合、空洞等缺陷，拉伸样品断裂在修复区。而转速为 1000 r/min时，可获得无缺陷试样，同时拉伸样品断裂在非修复区。UTS 和伸长率达到最大值 164.2 MPa 和 13.4%。

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Research Article

Preheating-assisted solid-state friction stir repair of Al–Mg–Si alloy plate at different rotational speeds

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Abstract

Abstract

Additive friction stir deposition (AFSD) is a novel structural repair and manufacturing technology has become a research hotspot at home and abroad in the past five years. In this work, the microstructural evolution and mechanical performance of the Al–Mg–Si alloy plate repaired by the preheating-assisted AFSD process were investigated. To evaluate the tool rotation speed and substrate preheating for repair quality, the AFSD technique was used to additively repair 5 mm depth blind holes on 6061 aluminum alloy substrates. The results showed that preheat-assisted AFSD repair significantly improved joint bonding and joint strength compared to the control non-preheat substrate condition. Moreover, increasing rotation speed was also beneficial to improve the metallurgical bonding of the interface and avoid volume defects. Under preheating conditions, the UTS and elongation were positively correlated with rotation speed. Under the process parameters of preheated substrate and tool rotation speed of 1000 r/min, defect-free specimens could be obtained accompanied by tensile fracture occurring in the substrate rather than the repaired zone. The UTS and elongation reached the maximum values of 164.2 MPa and 13.4%, which are equivalent to 99.4% and 140% of the heated substrate, respectively.
- additive friction stir deposition;
- structural repair;
- tool rotation speed;
- Al alloy

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