直接激光增材制造陶瓷研究进展综述

赵大可; 毕贵军; 陈杰; WaiMeng Quach; 冯然; Antti Salminen; 牛方勇

doi:10.1007/s12613-024-2960-2

Volume 31 Issue 12

Dec. 2024

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文章导航 > 矿物冶金与材料学报（英文） > 2024 > 31(12): 2607-2626

Dake Zhao, Guijun Bi, Jie Chen, WaiMeng Quach, Ran Feng, Antti Salminen, and Fangyong Niu, A critical review of direct laser additive manufacturing ceramics, Int. J. Miner. Metall. Mater., 31(2024), No. 12, pp. 2607-2626. https://doi.org/10.1007/s12613-024-2960-2

Cite this article as:

Dake Zhao, Guijun Bi, Jie Chen, WaiMeng Quach, Ran Feng, Antti Salminen, and Fangyong Niu, A critical review of direct laser additive manufacturing ceramics, Int. J. Miner. Metall. Mater., 31(2024), No. 12, pp. 2607-2626. https://doi.org/10.1007/s12613-024-2960-2

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综述

直接激光增材制造陶瓷研究进展综述

1)
广东省科学院智能制造研究所, 广州 510070, 中国
2)
广东省现代控制技术重点实验室, 广州 510070, 中国
3)
澳门大学土木与环境工程系, 澳门 310058, 中国
4)
哈尔滨工业大学土木与环境工程学院, 深圳 518055, 中国
5)
Department of Mechanical and Materials Engineering, Faculty of Technology, University of Turku, FI-20014 Turun yliopisto, Finland
6)
大连理工大学精密与特种加工技术教育部重点实验室, 大连 116000, 中国

通讯作者:
毕贵军 E-mail: gj.bi@giim.ac.cn

文章亮点

(1) 介绍了一步直接激光增材制造陶瓷的工艺原理和材料体系。

(2) 综述了直接激光增材制造陶瓷成形质量、微观组织和力学性能及改善策略。

(3) 展望了直接激光增材制造在高性能陶瓷方面的未来发展趋势和潜在应用。

中文摘要

现代工业对成型-烧结一体化的迫切需求激发了陶瓷直接增材制造技术的发展。在各种增材制造技术中，直接激光增材制造（DLAM）由于无需模具和粘合剂以及仅需一步即可灵活制造陶瓷的特点，受到陶瓷制备和增材制造领域持续和广泛的关注。在过去的十多年中，利用DLAM制备高性能陶瓷取得了显著和令人鼓舞的进展，这些材料包括Al₂O₃、ZrO₂、Al₂O₃/ZrO₂、SiC等。然而，孔隙和裂纹缺陷以及由此导致的几何尺寸有限、力学性能不足等挑战，阻碍了DLAM制造陶瓷部件在高端设备中的实际应用。本文对DLAM技术制备多种陶瓷材料的研究进展进行了批判性评述，涵盖几何性能、裂纹与孔隙、表面粗糙度等成形质量及抑制策略，同时关注微观组织和力学性能以及提升方法。最后，本文对该领域当前面临的挑战、未来研究机会和潜在应用进行了总结和展望。

关键词:

Review

A critical review of direct laser additive manufacturing ceramics

+ Author Affiliations

1)
Institute of Intelligent Manufacturing, Guangdong Academy of Sciences, Guangzhou 510070, China
2)
Guangdong Key Laboratory of Modern Control Technology, Guangzhou 510070, China
3)
Department of Civil and Environmental Engineering, University of Macau, Macau 310058, China
4)
School of Civil and Environmental Engineering, Harbin Institute of Technology, Shenzhen 518055, China
5)
Department of Mechanical and Materials Engineering, Faculty of Technology, University of Turku, FI-20014 Turun yliopisto, Finland
6)
Key Laboratory for Precision and Non-traditional Machining Technology of Ministry of Education, Dalian University of Technology, Dalian 116000, China

Guijun Bi is an editorial board member for this journal and was not involved in the editorial review or the decision to publish this article. All authors state that there is no conflict of interest.

Corresponding author:
Guijun Bi E-mail: gj.bi@giim.ac.cn
Received: 3 April 2024; Revised: 14 June 2024; Accepted: 24 June 2024; Available online: 26 June 2024

Abstract

Abstract

The urgent need for integrated molding and sintering across various industries has inspired the development of additive manufacturing (AM) ceramics. Among the different AM technologies, direct laser additive manufacturing (DLAM) stands out as a group of highly promising technology for flexibly manufacturing ceramics without molds and adhesives in a single step. Over the last decade, significant and encouraging progress has been accomplished in DLAM of high-performance ceramics, including Al₂O₃, ZrO₂, Al₂O₃/ZrO₂, SiC, and others. However, high-performance ceramics fabricated by DLAM face challenges such as formation of pores and cracks and resultant low mechanical properties, hindering their practical application in high-end equipment. Further improvements are necessary before they can be widely adopted. Methods such as field-assisted techniques and post-processing can be employed to address these challenges, but a more systematic review is needed. This work aims to critically review the advancements in direct selective laser sintering/melting (SLS/SLM) and laser directed energy deposition (LDED) for various ceramic material systems. Additionally, it provides an overview of the current challenges, future research opportunities, and potential applications associated with DLAM of high-performance ceramics.
- 3D printing;
- laser additive manufacturing;
- ceramics;
- quality;
- microstructure;
- mechanical properties

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