Yong He, Xue-feng Liu, Jian-xin Xie, and Hong-gang Zhang, Processing limit maps for the stable deformation of dieless drawing, Int. J. Miner. Metall. Mater., 18(2011), No. 3, pp. 330-337. https://doi.org/10.1007/s12613-011-0443-8
Cite this article as:
Yong He, Xue-feng Liu, Jian-xin Xie, and Hong-gang Zhang, Processing limit maps for the stable deformation of dieless drawing, Int. J. Miner. Metall. Mater., 18(2011), No. 3, pp. 330-337. https://doi.org/10.1007/s12613-011-0443-8

Processing limit maps for the stable deformation of dieless drawing

+ Author Affiliations
  • Corresponding author:

    Jian-xin Xie    E-mail: jxxie@mater.ustb.edu.cn

  • Received: 25 September 2010Revised: 19 October 2010Accepted: 23 October 2010
  • Tin bronze wires were produced by dieless drawing. The effects of heating power, the distance between cooler and heater as well as feeding speed on the diameter, the temperature field, and the deformation region profile of the wires were investigated. The results indicated that each processing parameter exhibited both lower and upper limits of stable deformation based on the criterion of stable deformation with the diameter fluctuation of ±0.05 mm. Both the temperature and its gradient of the deformation region increased with increasing heating power under stable deformation, but decreased with an increase in feeding speed. As the distance between cooler and heater increased, the temperature of the deformation region increased and the slope of the deformation region profile decreased. The processing limit map of stable deformation exhibited a closed curve and the unstable deformation consisted of wire breakage and diameter fluctuations.
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