Microstructural evolution of Al-8.59Zn-2.00Mg-2.44Cu during homogenization

The microstructural evolution and phase transformations of a high-alloyed Al-Zn-Mg-Cu alloy (Al-8.59Zn-2.00Mg-2.44Cu, wt%) during homogenization were investigated. The results show that the as-cast microstructure mainly contains dendritic α(Al), non-equilibrium eutectics (α(Al) + Mg(Zn,Al,Cu)₂), and the θ (Al₂Cu) phase. Neither the T (Al₂Mg₃Zn₃) phase nor the S (Al₂CuMg) phase was found in the as-cast alloy. The calculated phase components according to the Scheil model are in agreement with experimental results. During homogenization at 460°C, all of the θ phase and most of the Mg(Zn,Al,Cu)₂ phase were dissolved, whereas a portion of the Mg(Zn,Al,Cu)₂ phase was transformed into the S phase. The type and amount of residual phases remaining after homogenization at 460°C for 168 h and by a two-step homogenization process conducted at 460°C for 24 h and 475°C for 24 h (460°C/24 h + 475°C/24 h) are in good accord with the calculated phase diagrams. It is concluded that the Al-8.59Zn-2.00Mg-2.44Cu alloy can be homogenized adequately under the 460°C/24 h + 475°C/24 h treatment.