Chong Tao, Lei Wang,  and Xiu Song, High-temperature frictional wear behavior of MCrAlY-based coatings deposited by atmosphere plasma spraying, Int. J. Miner. Metall. Mater., 24(2017), No. 2, pp. 222-228. https://doi.org/10.1007/s12613-017-1399-0
Cite this article as:
Chong Tao, Lei Wang,  and Xiu Song, High-temperature frictional wear behavior of MCrAlY-based coatings deposited by atmosphere plasma spraying, Int. J. Miner. Metall. Mater., 24(2017), No. 2, pp. 222-228. https://doi.org/10.1007/s12613-017-1399-0
Research Article

High-temperature frictional wear behavior of MCrAlY-based coatings deposited by atmosphere plasma spraying

+ Author Affiliations
  • Corresponding author:

    Lei Wang    E-mail: wanglei@mail.neu.edu.cn

  • Received: 11 June 2016Revised: 18 September 2016Accepted: 24 October 2016
  • Al2O3-Cr2O3/NiCoCrAlYTa coatings were prepared via atmosphere plasma spraying (APS). The microstructure and phase composition of the coatings were analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM), laser confocal scanning microscopy (LSCM), and transmission electron microscopy (TEM). The dry frictional wear behavior of the coatings at 500℃ in static air was investigated and compared with that of 0Cr25Ni20 steel. The results show that the coatings comprise the slatted layers of oxide phases, unmelted particles, and pores. The hot abrasive resistance of the coatings is enhanced compared to that of 0Cr25Ni20, and their mass loss is approximately one-fifteenth that of 0Cr25Ni20 steel. The main wear failure mechanisms of the coatings are abrasive wear, fatigue wear, and adhesive wear.
  • loading
  • [1]
    Y. Cao, C. Huang, W. Liu, W. Zhang, and L. Du, Effects of boron carbide content on the microstructure and properties of atmospheric plasma-sprayed NiCoCrAlY/Al2O3-B4C composite coatings, J. Therm. Spray Technol., 23(2014), No. 4, p. 716.
    [2]
    K. Bobzin, T. Schläfer, K. Richardt, and M. Brühl, Development of oxide dispersion strengthened MCrAlY coatings, J. Therm. Spray Technol., 17(2008), No. 5, p. 853.
    [3]
    T. Zhang, C. Huang, H. Lan, L. Du, and W. Zhang, Oxidation and hot corrosion behavior of plasma-sprayed MCrAlY-Cr2O3 coatings, J. Therm. Spray Technol., 25(2016), No. 6, p. 1208.
    [4]
    E. Bahadori, S. Javadpour, M. Shariat, and F. Mahzoon, Preparation and properties of ceramic Al2O3 coating as TBCs on MCrAly layer applied on Inconel alloy by cathodic plasma electrolytic deposition, Surf. Coat. Technol., 228(2013), p. S611.
    [5]
    G. Pulci, J. Tirillò, F. Marra, F. Sarasini, A. Bellucci, T. Valente, and C. Bartuli, High temperature oxidation of MCrAlY coatings modified by Al2O3 PVD overlay, Surf. Coat. Technol., 268(2015), p. 198.
    [6]
    P. Ren, S. Zhu, and F. Wang, Spontaneous reaction formation of Cr23C6 diffusion barrier layer between nanocrystalline MCrAlY coating and Ni-base superalloy at high temperature, Corros. Sci., 99(2015), p. 219.
    [7]
    M. Li, S. Zhang, H. Li, Y. He, J.H. Yoon, and T.Y. Cho, Effect of nano-CeO2 on cobalt-based alloy laser coatings, J. Mater. Process. Technol., 202(2008), No. 1-3, p. 107.
    [8]
    P. Ganapathy, G. Manivasagam, A. Rajamanickam, and A. Natarajan, Wear studies on plasma-sprayed Al2O3 and 8mole% of Yttrium-stabilized ZrO2 composite coating on biomedical Ti-6Al-4V alloy for orthopedic joint application, Int. J. Nanomed., 10(2015), Suppl. 1, p. 213.
    [9]
    D. Zhao, F. Luo, W. Zhou, and D. Zhu, Effect of critical plasma spray parameter on complex permittivity and microstructure by plasma spraying Cr/Al2O3 coatings, Appl. Surf. Sci., 264(2013), p. 545.
    [10]
    S.T. Aruna, N. Balaji, J. Shedthi, and V.K.W. Grips, Effect of critical plasma spray parameters on the microstructure, microhardness and wear and corrosion resistance of plasma sprayed alumina coatings, Surf. Coat. Technol., 208(2012), p. 92.
    [11]
    S. Yugeswaran, V. Selvarajan, M. Vijay, P.V. Ananthapadmanabhan, and K.P. Sreekumar, Influence of critical plasma spraying parameter (CPSP) on plasma sprayed alumina-titania composite coatings, Ceram. Int., 36(2010), No. 1, p. 141.
    [12]
    Y. Gao, Y. Zhao, D. Yang, and J. Gao, A nvel plasma-sprayed nanostructured coating with agglomeratedunsintered feedstock, J. Therm. Spray Technol., 25(2016), No. 1, p. 291.
    [13]
    M.M. Machado-López, J. Faure, M.A. Espinosa-Medina, M.I. Espitia-Cabrera, and M.E. Contreras-García, Enhanced corrosion resistance in artificial saliva of Ti6Al4V with ZrO2 nanostructured coating, J. Electrochem. Soc., 162(2015), No. 11, p. D3090.
    [14]
    H. Jamali, R. Mozafarinia, R.S. Razavi, and R. Ahmadi-Pidani, Comparison of thermal shock resistances of plasma-sprayed nanostructured and conventional yttria stabilized zirconia thermal barrier coatings, Ceram. Int., 38(2012), No. 8, p. 6705.
    [15]
    B.F. Lu, L.T. Kong, Z. Jiang, Y.Y. Huang, J.F. Li, and Y.H. Zhou, Roles of alloying additions on local structure and glass-forming ability of Cu-Zr metallic glasses, J. Mater. Sci., 49(2014), No. 2, p. 496.
    [16]
    J.Y. Cho, S.H. Zhang, T.Y. Cho, J.H. Yoon, Y.K. Joo, and S.K. Hur, The processing optimization and property evaluations of HVOF Co-base alloy T800 coating, J. Mater. Sci., 44(2009), No. 23, p. 6348.
    [17]
    D. Kumar, K.N. Pandey, and D.K. Das, Microstructure studies of air-plasma-spray-deposited CoNiCrAlY coatings before and after thermal cyclic loading for high-temperature application, Int. J. Miner. Metall. Mater., 23(2016), No. 8, p. 934.
    [18]
    C. Lamuta, G.D. Girolamo, and L. Pagnotta, Microstructural, mechanical and tribological properties of nanostructured YSZ coatings produced with different APS process parameters, Ceram. Int., 41(2015), No. 7, p. 8904.
    [19]
    C. Tao, L. Wang, N. Cheng, H. Hu, Y. Liu, and X. Song, Hot corrosion performance of AlO-CrO/NiCoCrAlYTa and AlO/NiCoCrAlYTa coatings deposited by atmospheric plasma spraying, J. Therm. Spray Technol., 25(2016), No. 4, p. 797.
    [20]
    Y. Zhou, Q.Y. Zhang, J.Q. Liu, X.H. Cui, J.G. Mo, and S.Q. Wang, Wear characteristics of a thermally oxidized and vacuum diffusion heat treated coating on Ti-6Al-4V alloy, Wear, 344-345(2015), p. 9.
    [21]
    K. Aslantas, I. Ucun, and A. Çicek, Tool life and wear mechanism of coated and uncoated Al2O3/TiCN mixed ceramic tools in turning hardened alloy steel, Wear, 274-275(2012), p. 442.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Share Article

    Article Metrics

    Article Views(552) PDF Downloads(9) Cited by()
    Proportional views

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return