Sandeep Chauhan, Vikas Verma, Ujjwal Prakash, P. C. Tewari, and Dinesh Khanduja, Studies on induction hardening of powder-metallurgy-processed Fe-Cr/Mo alloys, Int. J. Miner. Metall. Mater., 24(2017), No. 8, pp. 918-925. https://doi.org/10.1007/s12613-017-1478-2
Cite this article as:
Sandeep Chauhan, Vikas Verma, Ujjwal Prakash, P. C. Tewari, and Dinesh Khanduja, Studies on induction hardening of powder-metallurgy-processed Fe-Cr/Mo alloys, Int. J. Miner. Metall. Mater., 24(2017), No. 8, pp. 918-925. https://doi.org/10.1007/s12613-017-1478-2
Research Article

Studies on induction hardening of powder-metallurgy-processed Fe-Cr/Mo alloys

+ Author Affiliations
  • Corresponding author:

    Sandeep Chauhan    E-mail: sandeep2140@gmail.com

  • Received: 28 November 2016Revised: 1 April 2017Accepted: 5 April 2017
  • Induction hardening of dense Fe-Cr/Mo alloys processed via the powder-metallurgy route was studied. The Fe-3Cr-0.5Mo, Fe-1.5Cr-0.2Mo, and Fe-0.85Mo pre-alloyed powders were mixed with 0.4wt%, 0.6wt%, and 0.8wt% C and compacted at 500, 600, and 700 MPa, respectively. The compacts were sintered at 1473 K for 1 h and then cooled at 6 K/min. Ferrite with pearlite was mostly observed in the sintered alloys with 0.4wt% C, whereas a carbide network was also present in the alloys with 0.8wt% C. Graphite at prior particle boundaries led to deterioration of the mechanical properties of alloys with 0.8wt% C, whereas no significant induction hardening was achieved in alloys with 0.4wt% C. Among the investigated samples, alloys with 0.6wt% C exhibited the highest strength and ductility and were found to be suitable for induction hardening. The hardening was carried out at a frequency of 2.0 kHz for 2-3 s. A case depth of 2.5 mm was achieved while maintaining the bulk (interior) hardness of approximately HV 230. A martensitic structure was observed on the outer periphery of the samples. The hardness varied from HV 600 to HV 375 from the sample surface to the interior of the case hardened region. The best combination of properties and hardening depth was achieved in case of the Fe-1.5Cr-0.2Mo alloy with 0.6wt% C.
  • loading
  • [1]
    R.M. German, Powder Metallurgy and Particulate Materials Processing, Metal Powder Industries Federation, Princeton, New Jersey, USA, 2005, p. 2.
    [2]
    A. Salak, Ferrous Powder Metallurgy, Cambridge International Science Publishing, Cambridge, United Kingdom, 1997, p. 1.
    [3]
    L.Y. Sheng, F. Yang, T.F. Xi, J.T. Guo, and H.Q. Ye, Microstructure evolution and mechanical properties of Ni3Al/Al2O3 composite during self-propagation high-temperature synthesis and hot extrusion, Mater. Sci. Eng., A, 555(2012), p. 131.
    [4]
    Y. Yu, Thermodynamic and kinetic behaviours of Astaloy CrM,[in] PM World Congress&Exhibition, Kyoto, Japan, 2000.
    [5]
    T.K. Kandavel, T. Panneerselvam, and P. Karthikeyan, Optimization of deformation and densification properties of the sintered plain carbon steel, Mater. Manuf. Processes, 30(2015), No. 10, p. 1240.
    [6]
    Sandeep, U. Prakash, P.C. Tewari, and D. Khanduja, Analysis of powder metallurgy process parameters for relative density of low carbon alloy steel using design of experiments tool, Appl. Mech. Mater., 592-594(2014), p. 72.
    [7]
    M.W. Wu, L.C. Tsao, and S.Y. Chang, The influences of chromium addition and quenching treatment on the mechanical properties and fracture behaviors of diffusion-alloyed powder metal steels, Mater. Sci. Eng. A, 565(2013), p. 196.
    [8]
    D.R. Amador and J.M. Torralba, Study of PM alloyed steels with Ni-Cu prealloyed powders, J. Mater. Process. Technol., 143-144(2003), p. 781.
    [9]
    U. Engstrom, C. Lindberg, and J. Tengzelius, Powders and processes for high performance PM steels, Powder Metall., 35(1992), No. 1, p. 67.
    [10]
    S. Unami and Y. Ozaki, Molybdenum hybrid-alloyed steel powder for high fatigue strength sintered parts using mesh-belt sintering furnace, JFE Tech. Rep., 2011, No. 16, p. 65.
    [11]
    S. Kremel, H. Danninger, and Y. Yu, Effect of sintering conditions on particle contacts and mechanical properties of pm steels prepared from 3% Cr prealloyed powder, Powder Metall. Prog., 2(2002), No. 4, p. 211.
    [12]
    T. Marcu, A. Molinari, G. Straffelini, and S. Berg, Microstructure and tensile properties of 3% Cr-0.5% Mo high carbon PM sintered steels, Powder Metall., 48(2005), No. 2, p. 139.
    [13]
    M. Hrubovcakova, E. Dudrova, E. Hryha, M. Kabatova, and J. Harvanova, Parameters controlling the oxide reduction during sintering of chromium prealloyed steel, Adv. Mater. Sci. Eng., 43(2013), p. 10413.
    [14]
    S. Chauhan, V. Verma, U. Prakash, P.C. Tewari, and D. Khanduja, Processing of Cr-Mo alloy steel via PM route, Mater. Today, 3(2016), No. 9, p. 2899.
    [15]
    P.A. Hassell and N.V. Ross, ASM Handbook, Vol. 4C:Induction Heating and Heat Treatment, ASM International, 1991, p. 413.
    [16]
    K. Palaniradja, N. Alagumurthi, and V. Soundararajan, Modeling of phase transformation in induction hardening, Open Mater. Sci. J., 4(2010), p. 64.
    [17]
    A. Kusmoko, D.P. Dunne, R. Dahar, and H.J. Li, Surface treatment evaluation of induction hardened and tempered 1045 steel, Int. J. Curr. Eng. Technol., 4(2014), No. 3, p. 1236.
    [18]
    V. Rudnev, Intricacies of induction hardening powder metallurgy parts, Heat Treat. Prog., Nov/Dec 2003, p. 23.
    [19]
    H.A. Ferguson, ASM Handbook, Vol. 4D:Heat Treating of Irons and Steels, ASM International, 1991, p. 548.
    [20]
    E. Hryha and L. Nyborg, Effectiveness of reducing agents during sintering of Cr-prealloyed PM steels, Powder Metall., 57(2014), No. 4, p. 245.
    [21]
    S. Chauhan, V. Verma, U. Prakash, P.C. Tewari, and D. Khanduja, Analysis of powder metallurgy process parameters for mechanical properties of sintered Fe-Cr-Mo alloy steel, Mater. Manuf. Processeses, 32(2017), No. 5, p. 537.
    [22]
    M. Maalekian, Effect of Alloying Elements in Steel (I), Christian Doppler Laboratory for Early Stages of Precipitation, Institute of Material Science, Welding Technology and Chipless Forming, Technical University Graz, Graz, 2007, p. 10.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Share Article

    Article Metrics

    Article Views(497) PDF Downloads(12) Cited by()
    Proportional views

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return