Effect of reinforcement content on the adhesive wear behavior of Cu10Sn5Ni/Si<sub>3</sub>N<sub>4</sub> composites produced by stir casting

K. Sanesh; S. Shiam Sunder; N. Radhika

doi:10.1007/s12613-017-1495-1

Volume 24 Issue 9

Sep. 2017

Turn off MathJax

Article Contents

Article Navigation > International Journal of Minerals, Metallurgy and Materials > 2017 > 24(9): 1052-1060

K. Sanesh, S. Shiam Sunder, and N. Radhika, Effect of reinforcement content on the adhesive wear behavior of Cu10Sn5Ni/Si₃N₄ composites produced by stir casting, Int. J. Miner. Metall. Mater., 24(2017), No. 9, pp. 1052-1060. https://doi.org/10.1007/s12613-017-1495-1

Cite this article as:

K. Sanesh, S. Shiam Sunder, and N. Radhika, Effect of reinforcement content on the adhesive wear behavior of Cu10Sn5Ni/Si3N4 composites produced by stir casting, Int. J. Miner. Metall. Mater., 24(2017), No. 9, pp. 1052-1060. https://doi.org/10.1007/s12613-017-1495-1

Citation:

PDF( 4544 KB)

Research Article

Effect of reinforcement content on the adhesive wear behavior of Cu10Sn5Ni/Si₃N₄ composites produced by stir casting

+ Author Affiliations

Corresponding author:
N. Radhika E-mail: n_radhika1@cb.amrita.edu
Received: 25 December 2016; Revised: 4 April 2017; Accepted: 5 April 2017

Abstract

Abstract

The main objective of this paper was to fabricate Cu10Sn5Ni alloy and its composites reinforced with various contents of Si₃N₄ particles (5wt%, 10wt%, and 15wt%) and to investigate their dry sliding wear behavior using a pin-on-disk tribometer. Microstructural examinations of the specimens revealed a uniform dispersion of Si₃N₄ particles in the copper matrix. Wear experiments were performed for all combinations of parameters, such as load (10, 20, and 30 N), sliding distance (500, 1000, and 1500 m), and sliding velocity (1, 2, and 3 m/s), for the alloy and the composites. The results revealed that wear rate increased with increasing load and increasing sliding distance, whereas the wear rate decreased and then increased with increasing sliding velocity. The primary wear mechanism encountered at low loads was mild adhesive wear, whereas that at high loads was severe delamination wear. An oxide layer was formed at low velocities, whereas a combination of shear and plastic deformation occurred at high velocities. The mechanism at short sliding distances was ploughing action of Si₃N₄ particles, which act as protrusions; by contrast, at long sliding distances, direct metal-metal contact occurred. Among the investigated samples, the Cu/10wt% Si₃N₄ composite exhibited the best wear resistance at a load of 10 N, a velocity of 2 m/s, and a sliding distance of 500 m.
- copper matrix composites;
- stir casting;
- adhesive wear;
- wear mechanisms

FullText(HTML)

Supplements(0)

References(26)

References

[1]	P. Kittali, J. Satheesh, G.A. Kumar, and T. Madhusudhan, A review on effects of reinforcements on mechanical and tribological behavior of aluminum based metal matrix composites, Int. Res. J. Eng. Technol., 3(2016), No. 4, p. 2412.
[2]	W.S. Jeon, C.C. Shur, J.G. Kim, S.Z. Han, and Y.S. Kim, Effect of Cr on the corrosion resistance of Cu-6Ni-4Sn alloys, J. Alloys Compd., 455(2008), No. 1-2, p. 358.
[3]	M. Kestursatya, J.K. Kim, and P.K. Rohatgi, Wear performance of copper-graphite composite and a leaded copper alloy, Mater. Sci. Eng. A, 339(2003), No. 1-2, p. 150.
[4]	Y. Gao, J.C. Jie, P.C. Zhang, J. Zhang, T.M. Wang, and T.J. Li, Wear behaviour of high strength and high conductivity Cu alloys under dry sliding, Trans. Nonferrous Met. Soc. China, 25(2015), No. 7, p. 2293.
[5]	Y. Wang, L. Zhang, J.K. Xiao, W. Chen, C.F. Feng, X.P. Gan, and K.C. Zhou, The tribo-corrosion behaviour of Cu-9wt% Ni-6wt% Sn alloy, Tribol. Int., 94(2016), p. 260.
[6]	G.H. Zhou and H.Y. Ding, Wear performance of alumina-reinforced copper-matrix composites prepared by powder metallurgy, Proc. Inst. Mech. Eng. Part J J. Eng. Tribol., 227(2013), No. 9, p. 1011.
[7]	J.F. Li, L. Zhang, J.K. Xiao, and K.C. Zhou, Sliding wear behaviour of copper-based composites reinforced with graphene nanosheets and graphite, Trans. Nonferrous Met. Soc. China, 25(2015), No. 10, p. 3354.
[8]	F.E. Kennedy, A.C. Balbahadur, and D.S. Lashmore, The friction and wear of Cu-based silicon carbide particulate metal matrix composites for brake applications, Wear, 203(1997), p. 715.
[9]	S.C. Tjong and K.C. Lau, Abrasive wear behaviour of TiB₂ particle-reinforced copper matrix composites, Mater. Sci. Eng. A, 282(2000), No. 1-2, p. 183.
[10]	T. Umale, A. Singh, Y. Reddy, R.K. Khatitrkar, and S.G. Sapate, Abrasive wear behaviour of COPPER-SiC and COPPER-SiO₂ composites, Int. J. Mod. Phys. Conf. Ser., 22(2013), p. 416.
[11]	İ. Çelikyürek, N.Ö. Körpe, T. Ölçer, and R. Gürler, Microstructure, properties and wear behaviours of (Ni₃Al)_p reinforced Cu matrix composites, J. Mater. Sci. Technol., 27(2011), No. 10, p. 937.
[12]	S.C. Tjong and K.C. Lau, Tribological behaviour of SiC particle-reinforced copper matrix composites, Mater. Lett., 43(2000), No. 5-6, p. 274.
[13]	Y.Z. Zhan and G.D. Zhang, Friction and wear behaviour of copper matrix composites reinforced with SiC and graphite particles, Tribol. Lett., 17(2004), No. 1, p. 91.
[14]	P. Larsson, N. Axén, G. Akdogan, T. Ekström, and S. Gordeev, Wear of chromium carbide-copper composites with continuous phases, Tribol. Lett., 16(2004), No. 1-2, p. 59.
[15]	E. Hong, B. Kaplin, T. You, M.S. Suh, Y.S. Kim, and H. Choe, Tribological properties of copper alloy-based composites reinforced with tungsten carbide particles, Wear, 270(2011), No. 9-10, p. 591.
[16]	T. Varol and A. Canakci, The effect of type and ratio of reinforcement on the synthesis and characterization Cu-based nanocomposites by flake powder metallurgy, J. Alloys Compd., 649(2015), p. 1066.
[17]	T. Varol and A. Canakci, Effect of the CNT content on microstructure, physical and mechanical properties of Cu-based electrical contact materials produced by flake powder metallurgy, Arabian J. Sci. Eng., 40(2015), No. 9, p. 2711.
[18]	T. Varol and A. Canakci, Microstructure, electrical conductivity and hardness of multilayer graphene/copper nanocomposites synthesized by flake powder metallurgy, Met. Mater. Int., 21(2015), No. 4, p. 704.
[19]	A. Azimi, A. Shokuhfar, and A. Zolriasatein, Nanostructured Al-Zn-Mg-Cu-Zr alloy prepared by mechanical alloying followed by hot pressing, Mater. Sci. Eng. A, 595(2014), p. 124.
[20]	S. Venkat Prasat, R. Subramanian, N. Radhika, and B. Anandavel, Dry sliding wear and friction studies on AlSi10Mg-fly ash-graphite hybrid metal matrix composites using Taguchi method, Tribol. Mater. Surf. Interfaces, 5(2011), No. 2, p. 72
[21]	A. Canakci, F. Arslan, and T. Varol, Physical and mechanical properties of stir-casting processed AA2024/B₄Cp composites, Sci. Eng. Compos. Mater., 21(2014), No. 4, p. 505.
[22]	N. Radhika and R. Raghu, Dry sliding wear behaviour of aluminium Al-Si₁₂Cu/TiB₂ metal matrix composite using response surface methodology, Tribol. Lett., 59(2015), No. 1, p. 1.
[23]	J. Hashim, L. Looney, and M.S.J. Hashmi, Metal matrix composites:production by the stir casting method, J. Mater. Process. Technol., 92-93(1999), p. 1.
[24]	S. Wang, Z. Ma, Z.H. Liao, J. Song, K. Yang, and W.Q. Liu, Study on improved tribological properties by alloying copper to CP-Ti and Ti-6Al-4V alloy, Mater. Sci. Eng. C, 57(2015), p. 123.
[25]	N. Radhika and R. Raghu, Mechanical and tribological properties of functionally graded aluminium/zirconia metal matrix composite synthesized by centrifugal casting, Int. J. Mater. Res., 106(2015), No. 11, p. 1174.
[26]	D.H. Lu, M.Y. Gu, and Z.L. Shi, Materials transfer and formation of mechanically mixed layer in dry sliding wear of metal matrix composites against steel, Tribol. Lett., 6(1999), No. 1, p. 57.