Qiang Tang, Ya-mei Zhang, Pei-gen Zhang, Jin-jie Shi, Wu-bian Tian, and Zheng-ming Sun, Preparation and properties of thermal insulation coatings with a sodium stearate-modified shell powder as a filler, Int. J. Miner. Metall. Mater., 24(2017), No. 10, pp. 1192-1199. https://doi.org/10.1007/s12613-017-1510-6
Cite this article as:
Qiang Tang, Ya-mei Zhang, Pei-gen Zhang, Jin-jie Shi, Wu-bian Tian, and Zheng-ming Sun, Preparation and properties of thermal insulation coatings with a sodium stearate-modified shell powder as a filler, Int. J. Miner. Metall. Mater., 24(2017), No. 10, pp. 1192-1199. https://doi.org/10.1007/s12613-017-1510-6
Research Article

Preparation and properties of thermal insulation coatings with a sodium stearate-modified shell powder as a filler

+ Author Affiliations
  • Corresponding author:

    Ya-mei Zhang    E-mail: ymzhang@seu.edu.cn

  • Received: 25 February 2017Revised: 5 June 2017Accepted: 6 June 2017
  • Waste shell stacking with odor and toxicity is a serious hazard to our living environment. To make effective use of the natural resources, the shell powder was applied as a filler of outdoor thermal insulation coatings. Sodium stearate (SS) was used to modify the properties of shell powder to reduce its agglomeration and to increase its compatibility with the emulsion. The oil absorption rate and the spectrum reflectance of the shell powder show that the optimized content of SS as a modifier is 1.5wt%. The total spectrum reflectance of the coating made with the shell powder that is modified at this optimum SS content is 9.33% higher than that without any modification. At the optimum SS content of 1.5wt%, the thermal insulation of the coatings is improved by 1.0℃ for the cement mortar board and 1.6℃ for the steel plate, respectively. The scouring resistance of the coating with the 1.5wt% SS-modified shell powder is three times that of the coating without modification.
  • loading
  • [1]
    R. Judkoff, Increasing building energy efficiency through advances in materials, MRS Bull., 33(2008), No. 4, p. 449.
    [2]
    J. Qu, J.R. Song, J. Qin, Z.N. Song, W.D. Zhang, Y.X. Shi, T. Zhang, H.Q. Zhang, R.P. Zhang, Z.Y. He, and X. Xue, Transparent thermal insulation coatings for energy efficient glass windows and curtain walls, Energy Build., 77(2014), p. 1.
    [3]
    L. Shi, J. Shuai, and K. Xu, Fuzzy fault tree assessment based on improved AHP for fire and explosion accidents for steel oil storage tanks, J. Hazard. Mater., 278(2014), p. 529.
    [4]
    Y.X. Shi, Z.N. Song, W.D. Zhang, J.R. Song, J. Qu, Z.D. Wang, Y.W. Li, L.J. Xu, and J. Lin, Physicochemical properties of dirt-resistant cool white coatings for building energy efficiency, Sol. Energy Mater. Sol. Cells, 110(2013), p. 133.
    [5]
    W.D. Zhang, Z.N. Zhang, J.R. Song, Y.X. Shi, J. Qu, J. Qin, T. Zhang, Y.W. Li, H.Q. Zhang, and R.P. Zhang, A systematic laboratory study on an anticorrosive cool coating of oil storage tanks for evaporation loss control and energy conservation, Energy, 58(2013), p. 617.
    [6]
    A. Joudi, H. Svedung, M. Cehlin, and M. Rönnelid, Reflective coatings for interior and exterior of buildings and improving thermal performance, Appl. Energy, 103(2013), p. 562.
    [7]
    H. Shen, H.W. Tan, and A. Tzempelikos, The effect of reflective coatings on building surface temperatures, indoor environment and energy consumption-An experimental study, Energy Build., 43(2011), No. 2-3, p. 573.
    [8]
    A.M. Atta, H.A. Al-Lohedan, A.O. Ezzat, and S.A. Al-Hussain, Characterization of superhydrophobic epoxy coatings embedded by modified calcium carbonate nanoparticles, Prog. Org. Coat., 101(2016), p. 577.
    [9]
    H.W. He, K.X. Li, J. Wang, G.H. Sun, Y.Q. Li, and J.L. Wang, Study on thermal and mechanical properties of nano-calcium carbonate/epoxy composites, Mater. Des., 32(2011), No. 8-9, p. 4521.
    [10]
    X. Shi, I. Bertoti, B. Pukanszky, R. Rosa, and A. Lazzeri, Structure and surface coverage of water-based stearate coatings on calcium carbonate nanoparticles, J. Colloid Interface Sci., 362(2011), No. 1, p. 67.
    [11]
    L. Yao, J. Yang, J. Sun, L.F. Cai, L.H. He, H. Huang, R. Song, and Y.M. Hao, Hard and transparent hybrid polyurethane coatings using in situ incorporation of calcium carbonate nanoparticles, Mater. Chem. Phys., 129(2011), No. 1-2, p. 523.
    [12]
    C.D. Diakoumakos and F.N. Jones, A new class of high-solids low-gloss mar resistant pigmented coatings prepared from an isophthalate-based oligoester, a melamine resin and various talcs, Surf. Coat. Technol., 150(2002), No. 1, p. 37.
    [13]
    J. Alexis, C. Gaussens, B. Etcheverry, and J.P. Bonino, Development of nickel-phosphorus coatings containing micro particles of talc phyllosilicates, Mater. Chem. Phys., 137(2013), No. 3, p. 723.
    [14]
    J.K. Katiyar, S.K. Sinha, and A. Kumar, Friction and wear durability study of epoxy-based polymer (SU-8) composite coatings with talc and graphite as fillers, Wear, 362-363(2016), p. 199.
    [15]
    J.Z. Liang and F.H. Li, Measurement of thermal conductivity of hollow glass-bead-filled polypropylene composites, Polym. Test., 25(2006), No. 4, p. 527.
    [16]
    N. Li, Q.L. Meng, and N. Zhang, Dispersion stabilization of antimony-doped tin oxide (ATO) nanoparticles used for energy-efficient glass coating, Particuology, 17(2014), p. 49.
    [17]
    X. Wang, Y. Hu, L. Song, W.Y. Xing, H.D. Lu, P. Li, and G.X. Jie, Effect of antimony doped tin oxide on behaviors of waterborne polyurethane acrylate nanocomposite coatings, Surf. Coat. Technol., 205(2010), No. 7, p. 1864.
    [18]
    J.R. Song, J. Qin, J. Qu, Z.N. Song, W.D. Zhang, X. Xue, Y.X. Shi, T. Zhang, W.Z. Ji, R.P. Zhang, H.Q. Zhang, Z.Y. Zhang, and X. Wu, The effects of particle size distribution on the optical properties of titanium dioxide rutile pigments and their applications in cool non-white coatings, Sol. Energy Mater. Sol. Cells, 130(2014), p. 42.
    [19]
    A. Comite, E.S. Cozza, G.D. Tanna, C. Mandolfino, F. Milella, and S. Vicini, Thermal barrier coatings based on alumina microparticles, Prog. Org. Coat., 78(2015), p. 124.
    [20]
    K.S. Vecchio, X. Zhang, J.B. Massie, M. Wang, and C.W. Kim, Conversion of bulk seashells to biocompatible hydroxyapatite for bone implants, Acta Biomater., 3(2007), No. 6, p. 910.
    [21]
    A. Rostami-Vartooni, M. Nasrollahzadeh, and M. Alizadeh, Green synthesis of seashell supported silver nanoparticles using Bunium persicum seeds extract:Application of the particles for catalytic reduction of organic dyes, J. Colloid Interface Sci., 470(2016), p. 268.
    [22]
    R.E. Xing, Y.K. Qin, X.H. Guan, S.Liu, H.H. Yu, and P.C. Li, Comparison of antifungal activities of scallop shell, oyster shell and their pyrolyzed products, Egypt. J. Aquat. Res., 39(2013), No. 2, p. 83.
    [23]
    H.B. Luo, G. Huang, X.Y. Fu, X.L. Liu, D.C. Zheng, J. Peng, K. Zhang, B. Huang, L.Q. Fan, F.H. Chen, and X.B. Sun, Waste oyster shell as a kind of active filler to treat the combined wastewater at an estuary, J. Environ. Sci., 25(2013), No. 10, p. 2047.
    [24]
    T.C. Hsu, Experimental assessment of adsorption of Cu2+ and Ni2+ from aqueous solution by oyster shell powder, J. Hazard. Mater., 171(2009), No. 1-3, p. 995.
    [25]
    S. Chowdhury and P. Saha, Sea shell powder as a new adsorbent to remove Basic Green 4(Malachite Green) from aqueous solutions:Equilibrium, kinetic and thermodynamic studies, Chem. Eng. J., 164(2010), No. 1, p. 168.
    [26]
    S. Yoo, J.S. Hsieh, P. Zou, and J. Kokoszka, Utilization of calcium carbonate particles from eggshell waste as coating pigments for ink-jet printing paper, Bioresour. Technol., 100(2009), No. 24, p. 6416.
    [27]
    W.F. Sye, L.C. Lu, J.W. Tai, and C.I. Wang, Applications of chitosan beads and porous crab shell powder combined with solid-phase microextraction for detection and the removal of colour from textile wastewater, Carbohydr. Polym., 72(2008), No. 3, p. 550.
    [28]
    I.J. Chiou, C.H. Chen, and Y.H. Li, Using oyster-shell foamed bricks to neutralize the acidity of recycled rainwater, Constr. Build. Mater., 64(2014), p. 480.
    [29]
    S. Jung, N.S. Heo, E.J. Kim, S.Y. Oh, H.U. Lee, I.T. Kim, J. Hur, G.W. Lee, Y.C. Lee, and Y.S. Huh, Feasibility test of waste oyster shell powder for water treatment, Process Saf. Environ. Prot., 102(2016), p. 129.
    [30]
    B. Safi, M. Saidi, A. Daoui, A. Bellal, A. Mechekak, and K. Toumi, The use of seashells as a fine aggregate (by sand substitution) in self-compacting mortar (SCM), Constr. Build. Mater., 78(2015), p. 430.
    [31]
    W.H. Park and C. Polprasert, Roles of oyster shells in an integrated constructed wetland system designed for P removal, Ecol. Eng., 34(2008), No. 1, p. 50.
    [32]
    K.L. Uemoto, N.M.N. Sato, and V.M. John, Estimating thermal performance of cool colored paints, Energy Build., 42(2010), No. 1, p. 17.
    [33]
    G.L. Yoon, B.T. Kim, B.O. Kim, and S.H. Han, Chemical-mechanical characteristics of crushed oyster-shell, Waste Manage., 23(2003), No. 9, p. 825.
    [34]
    W.D. Zhang, Z.N. Song, Y.X. Shi, J.R. Song, J. Qu, J. Qin, T. Zhang, Y.W. Li, W.Z. Ji, L.J. Xu, and X. Xue, The effects of manufacturing processes and artificial accelerated weathering on the solar reflectance and cooling effect of cool roof coatings, Sol. Energy Mater. Sol. Cells, 118(2013), p. 61.
    [35]
    L. Wang, X.H. Zhong, Y.X. Zhao, J.S. Yang, S.Y. Tao, W. Zhang, Y. Wang, and X.G. Sun, Effect of interface on the thermal conductivity of thermal barrier coatings:A numerical simulation study, Int. J. Heat Mass Transfer, 79(2014), p. 954.
    [36]
    W. Guo, X. Qiao, Y. Huang, M. Fang, and X. Han, Study on energy saving effect of heat-reflective insulation coating on envelopes in the hot summer and cold winter zone, Energy Build., 50(2012), p. 196.
    [37]
    T.S. Hille, T.J. Nijdam, A.S.J. Suiker, S. Turteltaub, and W.G. Sloof, Damage growth triggered by interface irregularities in thermal barrier coatings, Acta Mater., 57(2009), No. 9, p. 2624.
    [38]
    R.A. Miller, Thermal barrier coatings for aircraft engines:history and directions, J. Therm. Spray Technol., 6(1997), No. 1, p. 35.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Share Article

    Article Metrics

    Article Views(607) PDF Downloads(16) Cited by()
    Proportional views

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return