Swagat S. Rathand Danda Srinivas Rao, Dolochar as a reductant in the reduction roasting of iron ore slimes, Int. J. Miner. Metall. Mater., 24(2017), No. 12, pp. 1341-1351. https://doi.org/10.1007/s12613-017-1526-y
Cite this article as:
Swagat S. Rathand Danda Srinivas Rao, Dolochar as a reductant in the reduction roasting of iron ore slimes, Int. J. Miner. Metall. Mater., 24(2017), No. 12, pp. 1341-1351. https://doi.org/10.1007/s12613-017-1526-y
Research Article

Dolochar as a reductant in the reduction roasting of iron ore slimes

+ Author Affiliations
  • Corresponding author:

    Swagat S. Rath    E-mail: ssrath@immt.res.in

  • Received: 20 March 2017Revised: 25 April 2017Accepted: 3 May 2017
  • The present investigation examines the viability of dolochar, a sponge iron industry waste material, as a reductant in the reduction roasting of iron ore slimes, which are another waste generated by iron ore beneficiation plants. Under statistically determined optimum conditions, which include a temperature of 900℃, a reductant-to-feed mass ratio of 0.35, and a reduction time of 30-45 min, the roasted mass, after being subjected to low-intensity magnetic separation, yielded an iron ore concentrate of approximately 64wt% Fe at a mass recovery of approximately 71% from the feed iron ore slime assaying 56.2wt% Fe. X-ray diffraction analyses indicated that the magnetic products contain magnetite and hematite as the major phases, whereas the nonmagnetic fractions contain quartz and hematite.
  • loading
  • [1]
    S.K. Maiti and D. Maiti, Ecological restoration of waste dumps by topsoil blanketing, coir-matting and seeding with grass-legume mixture, Ecol. Eng., 77(2015), p. 74.
    [2]
    S. Bhattacharjee, Sponge iron industry:current scenario, Steel World, July 2007, p. 29.
    [3]
    A. Chatterjee, A critical appraisal of sponge iron production technologies,[in] Proceedings of National Seminar on Potential of Sponge Iron in Indian Steel Industry, Ranchi, 2005.
    [4]
    L. Panda, B. Das, D.S. Rao, and B.K. Mishra, Application of dolochar in the removal of cadmium and hexavalent chromium ions from aqueous solutions, J. Hazard. Mater., 192(2011), No. 2, p. 822.
    [5]
    P.R. Rout, P. Bhunia, and R.R. Dash, Effective utilization of a sponge iron industry by-product for phosphate removal from aqueous solution:A statistical and kinetic modelling approach, J. Taiwan Inst. Chem. Eng., 46(2015), No. 1, p. 98.
    [6]
    P.R. Rout, R.R. Dash, and P. Bhunia, Nutrient removal from binary aqueous phase by dolochar:Highlighting optimization, single and binary adsorption isotherms and nutrient release, Process Saf. Environ. Prot., 100(2016), p. 91.
    [7]
    A. Sahoo, S.K. Tripathy, N. Dehury, and S. Patra, A porous trimetallic Au@Pd@Ru nanoparticle system:synthesis, characterisation and efficient dye degradation and removal, J. Mater. Chem. A, 3(2015), No. 38, p. 19376.
    [8]
    B.K. Mishra, P.S.R. Reddy, B. Das, S.K. Biswal, S, Prakash, and S.K. Das, Issues relating to characterization and beneficiation of low grade iron ore fines, Steel World, November 2007, p. 34.
    [9]
    C. Li, H.H. Sun, J. Bai, and L.T. Li, Innovative methodology for comprehensive utilization of iron ore tailings:Part 1. The recovery of iron from iron ore tailings using magnetic separation after magnetizing roasting, J. Hazard. Mater., 174(2010), No. 1-3, p. 71.
    [10]
    M.K. Ghose and P.K. Sen, Characteristics of iron ore tailing slime in India and its test for required pond size, Environ. Monit. Assess., 68(2001), No. 1, p. 51.
    [11]
    M. Mohapatra, K. Rout, B.K. Mohapatra, and S. Anand, Sorption behavior of Pb(Ⅱ) and Cd(Ⅱ) on iron ore slime and characterization of metal ion loaded sorbent, J. Hazard. Mater., 166(2009), No. 2-3, p. 1506.
    [12]
    M.A. Youssef and M.B. Morsi, Reduction roast and magnetic separation of oxidized iron ores for the production of blast furnace feed, Can. Metall. Q., 37(1998), No. 5, p. 419.
    [13]
    S.S. Rath, H. Sahoo, N. Dhawan, D.S. Rao, B. Das, and B.K. Mishra, Optimal recovery of iron values from a low grade iron ore using reduction roasting and magnetic separation, Sep. Sci. Technol., 49(2014), No. 12, p. 1927.
    [14]
    T.J. Chun, D.Q. Zhu, and J. Pan, Simultaneously roasting and magnetic separation to treat low grade siderite and hematite ores, Miner. Process. Extr. Metall. Rev., 36(2015), No. 4, p. 223.
    [15]
    Y.L. Li, T.C. Sun, J. Kou, Q. Guo, and C.Y. Xu, Study on phosphorus removal of high-phosphorus oolitic hematite by coal-based direct reduction and magnetic separation, Miner. Process. Extr. Metall. Rev., 35(2014), No. 1, p. 66.
    [16]
    K. Ionkov, S. Gaydardzhiev, A.C. de Araujo, D. Bastin, and M. Lacoste, Amenability for processing of oolitic iron ore concentrate for phosphorus removal, Miner. Eng., 46-47(2013), p. 119.
    [17]
    S.S. Rath, D.S. Rao, and B.K. Mishra, A novel approach for reduction roasting of iron ore slime using cow dung, Int. J. Miner. Process., 157(2016), p. 216.
    [18]
    G. Taguchi and S. Konishi, Taguchi Methods, Orthogonal Arrays and Linear Graphs:Tools for Quality Engineering, American Supplier Institute, 1987, p. 8.
    [19]
    R.K. Dwari, D.S. Rao, A.K. Swar, P.S.R. Reddy, and B.K. Mishra, Characterization of dolochar wastes generated by the sponge iron industry, Int. J. Miner. Metall. Mater., 19(2012), No. 11, p. 992.
    [20]
    S.K. Jena, H. Sahoo, S.S. Rath, D.S. Rao, S.K. Das, and B. Das, Characterization and processing of iron ore slimes for recovery of iron values, Miner. Process. Extr. Metall. Rev., 36(2015), No. 3, p. 174.
    [21]
    A.K. Biswas, Principles of Blast Furnace Iron Making:Theory and Practice, Cootha Publishing House, Bisbane, 1981.
    [22]
    O. Ioannidou and A. Zabaniotou, Agricultural residues as precursors for activated carbon production-A review, Renewable Sustainable Energy Rev., 11(2006), No. 9, p. 1966.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Share Article

    Article Metrics

    Article Views(561) PDF Downloads(20) Cited by()
    Proportional views

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return