Xing Zhao, Hong-liang Zhao, Li-feng Zhang,  and Li-qiang Yang, Gas-liquid mass transfer and flow phenomena in the Peirce-Smith converter: a water model study, Int. J. Miner. Metall. Mater., 25(2018), No. 1, pp. 37-44. https://doi.org/10.1007/s12613-018-1544-4
Cite this article as:
Xing Zhao, Hong-liang Zhao, Li-feng Zhang,  and Li-qiang Yang, Gas-liquid mass transfer and flow phenomena in the Peirce-Smith converter: a water model study, Int. J. Miner. Metall. Mater., 25(2018), No. 1, pp. 37-44. https://doi.org/10.1007/s12613-018-1544-4
Research Article

Gas-liquid mass transfer and flow phenomena in the Peirce-Smith converter: a water model study

+ Author Affiliations
  • Corresponding author:

    Hong-liang Zhao    E-mail: zhaohl@ustb.edu.cn

  • Received: 18 May 2017Revised: 12 July 2017Accepted: 9 August 2017
  • A water model with a geometric similarity ratio of 1:5 was developed to investigate the gas-liquid mass transfer and flow characteristics in a Peirce-Smith converter. A gas mixture of CO2 and Ar was injected into a NaOH solution bath. The flow field, volumetric mass transfer coefficient per unit volume (Ak/V; where A is the contact area between phases, V is the volume, and k is the mass transfer coefficient), and gas utilization ratio (η) were then measured at different gas flow rates and blow angles. The results showed that the flow field could be divided into five regions, i.e., injection, strong loop, weak loop, splashing, and dead zone. Whereas the Ak/V of the bath increased and then decreased with increasing gas flow rate, and η steadily increased. When the converter was rotated clockwise, both Ak/V and η increased. However, the flow condition deteriorated when the gas flow rate and blow angle were drastically increased. Therefore, these parameters must be controlled to optimal conditions. In the proposed model, the optimal gas flow rate and blow angle were 7.5 m3·h-1 and 10°, respectively.
  • loading
  • [1]
    D.K. Chibwe, G. Akdogan, C. Aldrich, and P. Taskinen, Characterisation of phase distribution in a Peirce-Smith converter using water model experiments and numerical simulation, Miner. Process. Extr. Metall., 120(2011), No. 3, p. 162.
    [2]
    J. Vaarno, J. Pitkälä, T. Ahokainen, and A. Jokilaakso, Modelling gas injection of a Peirce-Smith converter, Appl. Math. Modell., 22(1998), No. 11, p. 907.
    [3]
    D.K. Chibwe, G. Akdogan, and P. Taskinen, Numerical investigation of combined top and lateral blowing in a Peirce-Smith converter, Chem. Prod. Process Model., 8(2013), No. 2, p. 119.
    [4]
    O. Haida and J.K. Brimacombe, Physical model study of the effect of gas kinetic energy in injection refining processes, Trans. Iron Steel Inst. Jpn., 25(1985), No. 1, p. 14.
    [5]
    A. Valencia, R. Paredes, M. Rosales, E. Godoy, and J. Ortega, Fluid dynamics of submerged gas injection into liquid in a model of copper converter, Int. Commun. Heat Mass Transfer, 31(2004), No. 1, p. 21.
    [6]
    H.T. Ling, F. Li, L.F. Zhang, and A.N. Conejo, Investigation on the effect of nozzle number on the recirculation rate and mixing time in the RH process using VOF+DPM model, Metall. Mater. Trans. B, 47(2016), No. 3, p. 1950.
    [7]
    D.K. Chibwe, G. Akdogan, C. Aldrich, and R.H. Eric, CFD modelling of global mixing parameters in a Peirce-Smith converter with comparison to physical modelling, Chem. Prod. Process Model., 6(2011), No. 1, p. 22.
    [8]
    L. Shui, Z.X. Cui, X.D. Ma, M.A. Rhamdhani, A.V. Nguyen, and B.J. Zhao, Understanding of bath surface wave in bottom blown copper smelting furnace, Metall. Mater. Trans. B, 47(2016), No. 1. p. 135.
    [9]
    A. Valencia, M. Rosales-Vera, and C. Orellana, Fluid dynamics in a Teniente type copper converter model with one and two tuyeres, Adv. Mech. Eng., 5(2013), No. 1, p. 323.
    [10]
    A.K. Hasanzadeh-Lileh, M. Halali, M. Askari, and M.T. Manzari, Investigation and modeling of splashing in the Peirce Smith converter, Chem. Prod. Process Model., 3(2008), No. 1, p. 2.
    [11]
    T. Yamaguchi, M. Iguchi, and T. Uemura, Behavior of a small single bubble rising in a rotating flow field, Exp. Mech., 44(2004), No. 5, p. 533.
    [12]
    H. Bai and B.G. Thomas, Bubble formation during horizontal gas injection into downward flowing liquid, Metall. Mater. Trans. B, 32(2001), No. 6, p. 1143.
    [13]
    L.F. Zhang, S.B. Yang, K.K. Cai, J.Y. Li, X.G. Wan, and B.G. Thomas, Investigation of fluid flow and steel cleanliness in the continuous casting strand, Metall. Mater. Trans. B, 38(2007), No. 1, p. 63.
    [14]
    T. Stapurewicz and N.J. Themelis, Mixing and mass transfer phenomena in bottom injected gas-liquid reactors, Can. Metall. Q., 26(1987), No. 2, p. 123.
    [15]
    L.Q. Zhang, X.H. Feng, J.J. Wang, and L. Zhou, Research on the optimization of tundish by water model, Baosteel Tech. Res., 3(2009), No. 2, p. 31.
    [16]
    G.A. Sheikhzadeh, R.D. Yazdeli, and M.S. Kashani, Fluid dynamics in a copper converter:an investigation on mixing phenomena in an experimental model, IJE Trans. A, 29(2016), No. 1, p. 118.
    [17]
    J. Zhang, Y. Liu, T.A. Zhang, and H.L. Zhao, Study of gas-liquid absorption for water model experiment under eccentric stirring,[in] The 16th Academic Conference on Metallurgy Reaction Engineering, Tangshan, 2012, p. 371.
    [18]
    Y. Liu, T.A. Zhang, S. Masamichi, Q. Wang, and J.C. He, Study on absorption rate by eccentric mechanical stirring in gas injection refining for iron and steel making, J. Iron Steel Res. Int., 18(2011), No. S2, p.166.
    [19]
    Y. Liu, T.A. Zhang, H.L. Zhao, S.C. Wang, Z.H. Dou, X.L. Jiang, and J.C. He, Study on absorption of CO2 bubble disintegration in NaOH solution, Chin. J. Process Eng., 9(2009), No. 6, p. 185.
    [20]
    Y. Liu, S. Masamichi, T.A. Zhang, and J.C. He, Mechanical stirring for gas injection refining in iron and steel making:1. Intensification of bubble disintegration,[in] The 154th ISIJ Meeting, Gifu, 2007, p. 4.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Share Article

    Article Metrics

    Article Views(492) PDF Downloads(14) Cited by()
    Proportional views

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return