Abdullah Aslan, Aydın Güneş, Emin Salur, Ömer Sinan Şahin, Hakan Burak Karadağ,  and Ahmet Akdemir, Mechanical properties and microstructure of composites produced by recycling metal chips, Int. J. Miner. Metall. Mater., 25(2018), No. 9, pp. 1070-1079. https://doi.org/10.1007/s12613-018-1658-8
Cite this article as:
Abdullah Aslan, Aydın Güneş, Emin Salur, Ömer Sinan Şahin, Hakan Burak Karadağ,  and Ahmet Akdemir, Mechanical properties and microstructure of composites produced by recycling metal chips, Int. J. Miner. Metall. Mater., 25(2018), No. 9, pp. 1070-1079. https://doi.org/10.1007/s12613-018-1658-8
Research Article

Mechanical properties and microstructure of composites produced by recycling metal chips

+ Author Affiliations
  • Corresponding author:

    Aydın Güneş    E-mail: aydingns@hotmail.com

  • Received: 18 December 2017Revised: 13 February 2018Accepted: 3 March 2018
  • In this study, the processing and mechanical properties of porous metal matrix composites (MMCs) composed of spheroidal cast iron chips (GGG40) and bronze chips (CuSn10) and formed by hot isostatic pressing were investigated. Bronze chips (CuSn10) were used as a matrix component, and spheroidal cast iron (GGG40) chips were used as a reinforcement component. The MMCs were produced with different CuSn10 contents (90wt%, 80wt%, 70wt%, and 60wt%). The hot isostatic pressing process was performed under three different pressures and temperatures. The produced MMCs were characterized using density tests, Brinell hardness tests, and compression tests. In addition, the consolidation mechanism was investigated by X-ray diffraction (XRD) analysis and scanning electron microscopy. The test results were compared with those for bulk CuSn10 and bulk GGG40. Mechanical tests results revealed that the metallic chips can be recycled by using hot pressing and that the mechanical properties of the produced MMCs were similar to those of bulk CuSn10. XRD and microscopy studies showed that no intermetallic compounds formed between the metallic chips. The results showed that the CuSn10 and GGG40 chips were consolidated by mechanical interlocking.
  • loading
  • [1]
    J. Gronostajski, H. Marciniak, and A. Matuszak, New methods of aluminum and aluminum-alloy chips recycling, J. Mater. Process. Technol., 106(2000), No. 1-3, p. 34.
    [2]
    H.B. Karadağ, Production and Mechanical Properties of Steel/Bronze Chips Composite[Dissertation], Selçuk University, Konya, 2012.
    [3]
    J. Gronostajski and A. Matuszak, The recycling of metals by plastic deformation:an example of recycling of aluminum and its alloys chips, J. Mater. Process. Technol., 92(1999), p. 34.
    [4]
    A. Aslan, Production of Metal Matrix Composites by Recycling of Waste Metal Chips and Their Mechanical Properties[Dissertation], Selçuk University, Konya, 2014.
    [5]
    A. Aslan, O.S. Sahin, E. Salur, A. Gunes, A. Akdemir, and H.B. Karadag, A new method for recycling of metal chips, J. Selçuk Univ. Nat. Appl. Sci. 4(2015), No. 1.
    [6]
    R. Guluzade, A. Avci, M.T. Demirci, and Ö.F. Erkendirci, Fracture toughness of recycled AISI 1040 steel chip reinforced AlMg1SiCu aluminium chip composites, Mater. Des., 52(2013), p. 345.
    [7]
    A.P. Barbosa, G.S. Bobrovnitchi, A.L.D. Skury, R,S. Guimarães, and M. Filgueira, Structure, microstructure and mechanical properties of PM Fe-Cu-Co alloys, Mater. Des., 31(2010), No. 1, p. 522.
    [8]
    Y. Tao, M.Y. Zheng, X.S. Hu, and K. Wu, Recycling of AZ91 Mg alloy through consolidation of machined chips by extrusion and ECAP, Trans. Nonferrous Met. Soc. China, 20(2010), p. 604.
    [9]
    M.R. Roshan, M. Mirzaei, and S.A.J. Jahromi, Microstructural characteristics and tensile properties of nano-composite Al 2014/4wt.% Al2O3 produced from machining chips, J. Alloys Compd, 569(2013), p. 111.
    [10]
    K.K. Alaneme, and B.U. Odoni, Mechanical properties, wear and corrosion behavior of copper matrix composites reinforced with steel machining chips, Eng. Sci. Technol. Int. J., 19(2016), No. 3, p. 1593.
    [11]
    S. Wu, Z.S. Ji, and T.L. Zhang, Microstructure and mechanical properties of AZ31B magnesium alloy recycled by solid-state process from different size chips, J. Mater. Process. Technol., 209(2009), No. 12-13, p. 5319.
    [12]
    M.R. Roshan, M. Soltanpour, and S.A.J. Jahromi, Microstructural evolution of nanocrystalline chips particles produced via large strain machining during ball milling, Powder Technol., 249(2013), p. 134.
    [13]
    E.W. Lui, S. Palanisamy, M.S. Dargusch, and K. Xia, Effects of chip conditions on the solid state recycling of Ti-6Al-4V machining chips, J. Mater. Process. Technol., 238(2016), p. 297.
    [14]
    M.G. Randal, Powder Metallurgy & Particulate Materials Processing, Metal Powder Industry, Princeton, 2005.
    [15]
    J.B. Fogagnolo, E.M. Ruiz-Navas, M.A. Simón, and M.A. Martinez, Recycling of aluminum alloy and aluminium matrix composite chips by pressing and hot extrusion, J. Mater. Process. Technol., 143(2006), No. 1, p. 792.
    [16]
    J.Z. Gronostajski, J.W. Kaczmar, H. Marciniak, and A. Matuszak, Direct recycling of aluminum chips into extruded products, J. Mater. Process. Technol., 64(1997), No. 1-3, p. 149.
    [17]
    R. Juskenas, Z. Mockus, S. Kanapeckaite, G. Stalnionis, and A. Survila, XRD studies of the phase composition of the electrodeposited copper-rich Cu-Sn alloys, Electrochim. Acta, 52(2006), No. 3, p. 928
    [18]
    Ö.S. Sahin, A. Güneş, A. Aslan, E. Salur, H.B. Karadag, and A. Akdemir, Low-velocity impact behavior of porous metal matrix composites produced by recycling of bronze and iron chips, Iran. J. Sci. Technol. Trans. Mech. Eng., 2017, p. 1.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Share Article

    Article Metrics

    Article Views(545) PDF Downloads(14) Cited by()
    Proportional views

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return