M. H. Farshidi, M. Rifai, and H. Miyamoto, Microstructure evolution of a recycled Al-Fe-Si-Cu alloy processed by tube channel pressing, Int. J. Miner. Metall. Mater., 25(2018), No. 10, pp. 1166-1172. https://doi.org/10.1007/s12613-018-1668-6
Cite this article as:
M. H. Farshidi, M. Rifai, and H. Miyamoto, Microstructure evolution of a recycled Al-Fe-Si-Cu alloy processed by tube channel pressing, Int. J. Miner. Metall. Mater., 25(2018), No. 10, pp. 1166-1172. https://doi.org/10.1007/s12613-018-1668-6
Research Article

Microstructure evolution of a recycled Al-Fe-Si-Cu alloy processed by tube channel pressing

+ Author Affiliations
  • Corresponding author:

    M. H. Farshidi    E-mail: farshidi@um.ac.ir

  • Received: 18 January 2018Revised: 25 May 2018Accepted: 27 May 2018
  • Although excellent recyclability is one of the advantages of Al alloys, a recycling process can reduce different properties of these alloys by adding coarse AlFeSi particles into the alloys' microstructures. One of the well-known methods for modifying the microstructure of metallic materials is the imposition of severe plastic deformation (SPD). Nevertheless, the microstructure evolutions of recycled Al alloys containing extraordinary fractions of AlFeSi particles during SPD processing have seldom been considered. The aim of the present work is to study the microstructure evolution of a recycled Al-Fe-Si-Cu alloy during SPD processing. For this purpose, tubular specimens of the mentioned alloy were subjected to different numbers of passes of a recently developed SPD process called tube channel pressing (TCP); their microstructures were then studied using different techniques. The results show that coarse AlFeSi particles are fragmented into finer particles after processing by TCP. However, decomposition and dissolution of AlFeSi particles through TCP processing are negligible. In addition, TCP processing results in an increase in hardness of the alloy, which is attributed to the refinement of grains, to an increase of the dislocation density, and to the fragmentation of AlFeSi particles.
  • loading
  • [1]
    J.Y. Hwang, X. Huang, and Z. Xu, Recovery of metals from aluminum dross and salt cake, J. Miner. Mater. Charact. Eng., 5(2006), No. 1, p. 47.
    [2]
    J. Blomberg and P. Söderholm, The economics of secondary aluminium supply:An econometric analysis based on European data, Resour. Conserv. Recycl., 53(2009), No. 8, p. 455.
    [3]
    C. Chen, J. Wang, D. Shu, P. Li, J. Xue, and B.D. Sun, A novel method to remove iron impurity from aluminum, Mater. Trans., 52(2011), No. 8, p. 1629.
    [4]
    H.L. de Moraes, J.R. de Oliveira, D.C.R. Espinosa, and J.A.S. Tenório, Removal of iron from molten recycled aluminum through intermediate phase filtration, Mater. Trans., 47(2006), No. 7, p. 1731.
    [5]
    Z. Ma, A.M. Samuel, H.W. Doty, S. Valtierra, and F.H. Samuel, Effect of Fe content on the fracture behaviour of Al-Si-Cu cast alloys, Mater. Des., 57(2014), p. 366.
    [6]
    B. Mingo, R. Arrabal, A. Pardo, E. Matykina, and P. Skeldon, 3D study of intermetallics and their effect on the corrosion morphology of rheocast aluminium alloy, Mater. Charact., 112(2016), p. 122.
    [7]
    R. Ambat, A.J. Davenport, G.M. Scamans, and A. Afseth, Effect of iron-containing intermetallic particles on the corrosion behaviour of aluminium, Corros. Sci., 48(2006), No. 11, p. 3455.
    [8]
    Y. Estrin and A. Vinogradov, Extreme grain refinement by severe plastic deformation:A wealth of challenging science, Acta Mater., 61(2013), No. 3, p. 782.
    [9]
    B. Hwang, S. Lee, Y.C. Kim, N.J. Kim, and D.H. Shin, Microstructural development of adiabatic shear bands in ultra-fine-grained low-carbon steels fabricated by equal channel angular pressing, Mater. Sci. Eng. A, 441(2006), No. 1-2, p. 308.
    [10]
    T. Makhlouf, A. Rebhi, J.P. Couzinie, Y. Champion, and N. Njah, Microstructural evolution of a recycled aluminum alloy deformed by equal channel angular pressing process, Int. J. Miner. Metall. Mater., 19(2012), No. 11, p. 1016.
    [11]
    M.H. Farshidi and M. Kazeminezhad, Deformation behavior of 6061 aluminum alloy through tube channel pressing:Severe plastic deformation, J. Mater. Eng. Perform., 21(2012), No. 10, p. 2099.
    [12]
    M.H. Farshidi and M. Kazeminezhad, The effects of die geometry in tube channel pressing:Severe plastic deformation, Proc. Inst. Mech. Eng. Part L J. Mater. Des. Appl., 230(2016), No. 1, p. 263.
    [13]
    M.H. Farshidi, Optimization of die geometry for tube channel pressing, Iran. J. Mater. Form., 5(2018), p. 26.
    [14]
    M.H. Farshidi, M. Kazeminezhad, and H. Miyamoto, Microstructure and mechanical properties of an Al-Mg-Si tube processed by severe plastic deformation and subsequent annealing, Mater. Sci. Eng. A, 640(2015), p. 42.
    [15]
    G.K. Williamson and R.E. Smallman, Ⅲ. Dislocation densities in some annealed and cold-worked metals from measurements on the X-ray debye-scherrer spectrum, Philos. Mag., 1(1956,), No. 1, p. 34.
    [16]
    W. Woo, T.S. Ungár, Z.L. Feng, E. Keink, and B. Clausen, X-ray and neutron diffraction measurements of dislocation density and subgrain size in a friction-stir-welded aluminum alloy, Metall. Mater. Trans. A, 41(2010), No. 5, p. 1210.
    [17]
    H.W. Kim, S.B. Kang, N. Tsuji, and Y. Minamino, Elongation increase in ultra-fine grained Al-Fe-Si alloy sheets, Acta Mater., 53(2005), No. 6, p. 1737.
    [18]
    L. Sweet, S.M. Zhu, S.X. Gao, J.A. Taylor, and M.A. Easton, The effect of iron content on the iron-containing intermetallic phases in a cast 6060 aluminum alloy, Metall. Mater. Trans. A, 42(2011), No. 7, p. 1737.
    [19]
    V. Raghavan, Al-Fe-Si (aluminum-iron-silicon), J. Phase Equilib., 23(2002), No. 4, p. 362.
    [20]
    K. Rhee, R. Lapovok, and P.F. Thoms, The influence of severe plastic deformation on the mechanical properties of AA6111, JOM, 57(2005), No. 5, p. 62.
    [21]
    I. Gutierrez-Urrutia, M.A. Muñoz-Morris, and D.G. Morris, Contribution of microstructural parameters to strengthening in an ultrafine-grained Al-7% Si alloy processed by severe deformation, Acta Mater., 55(2007), No. 4, p. 1319.
    [22]
    C. Xu, M. Furukawa, Z. Horita, and T.G. Langdon, Influence of ECAP on precipitate distributions in a spray-cast aluminum alloy, Acta Mater., 53(2005), No. 3, p. 749.
    [23]
    W.H. Huang, Z.Y. Liu, M. Lin, X.W. Zhou, L. Zhao, A.L. Ning, and S.M. Zeng, Reprecipitation behavior in Al-Cu binary alloy after severe plastic deformation-induced dissolution of θ' particles, Mater. Sci. Eng. A, 546(2012), p. 26.
    [24]
    Y.J. Guo, G.W. Li, H.Y. Jin, Z.Q. Shi, and G.J. Qia, Intermetallic phase formation in diffusion-bonded Cu/Al laminates, J. Mater. Sci., 46(2011), No. 8, p. 2467.
    [25]
    Z.K. Liu and Y.A. Chang, Thermodynamic assessment of the Al-Fe-Si system, Metall. Mater. Trans. A, 30(1999), No. 4, p. 1081.
    [26]
    Y.P. Xie, Z.Y. Wang, and Z.F. Hou, The phase stability and elastic properties of MgZn2 and Mg4Zn7 in Mg-Zn alloys, Scripta Mater., 68(2013), No. 7, p. 495.
    [27]
    R. Kapoor, A. Sarkar, R. Yogi, S.K. Shekhawat, I. Samajdar, and J.K. Chakravartty, Softening of Al during multi-axial forging in a channel die, Mater. Sci. Eng. A, 560(2013), p. 404.
    [28]
    J. Gubicza, N.Q. Chinh, G. Krállics, I. Schiller, and T. Ungár, Microstructure of ultrafine-grained fcc metals produced by severe plastic deformation, Curr. Appl Phys., 6(2006), No. 2, p. 194.
    [29]
    I. Sabirov, M.Y. Murashkin, and R.Z. Valiev, Nanostructured aluminium alloys produced by severe plastic deformation:New horizons in development, Mater. Sci. Eng. A, 560(2013), p. 1.
    [30]
    T. Sakai, A. Belyakov, R. Kaibyshev, H. Miura, and J.J. Jonas, Dynamic and post-dynamic recrystallization under hot, cold and severe plastic deformation conditions, Prog. Mater. Sci., 60(2014), p. 130.
    [31]
    N. Kamikawa, X.X. Huang, N. Tsuji, and N. Hansen, Strengthening mechanisms in nanostructured high-purity aluminium deformed to high strain and annealed, Acta Mater., 57(2009), No. 14, p. 4198.
    [32]
    M.M. El-Rayes and E.A. El-Danaf, The influence of multi-pass friction stir processing on the microstructural and mechanical properties of Aluminum Alloy 6082, J. Mater. Process. Technol., 212(2012), No. 5, p. 1157.
    [33]
    I.S. Lee, P.W. Kao, and N.J. Ho, Microstructure and mechanical properties of Al-Fe in situ nanocomposite produced by friction stir processing, Intermetallics, 16(2008), No. 9, p. 1104.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Share Article

    Article Metrics

    Article Views(481) PDF Downloads(12) Cited by()
    Proportional views

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return