Sajjad Ali, Yaseen Iqbal, Inamullah Khan, Ansar Ullah, Muhammad Sadiq, Muhammad Fahad, and Khizar Hussain Shah, Hydrometallurgical leaching and kinetic modeling of low-grade manganese ore with banana peel in sulfuric acid, Int. J. Miner. Metall. Mater., 28(2021), No. 2, pp. 193-200. https://doi.org/10.1007/s12613-020-2069-1
Cite this article as:
Sajjad Ali, Yaseen Iqbal, Inamullah Khan, Ansar Ullah, Muhammad Sadiq, Muhammad Fahad, and Khizar Hussain Shah, Hydrometallurgical leaching and kinetic modeling of low-grade manganese ore with banana peel in sulfuric acid, Int. J. Miner. Metall. Mater., 28(2021), No. 2, pp. 193-200. https://doi.org/10.1007/s12613-020-2069-1
Research Article

Hydrometallurgical leaching and kinetic modeling of low-grade manganese ore with banana peel in sulfuric acid

+ Author Affiliations
  • Corresponding authors:

    Sajjad Ali    E-mail: sajjad2485@yahoo.com

    Khizar Hussain Shah    E-mail: khizarshah@cuiatd.edu.pk

  • Received: 17 January 2020Revised: 8 April 2020Accepted: 13 April 2020Available online: 16 April 2020
  • Manganese was leached from a low-grade manganese ore (LGMO) using banana peel as the reductant in a dilute sulfuric acid medium. The effects of banana peel amount, H2SO4 concentration, reaction temperature, and time on Mn leaching from the complex LGMO were studied. A leaching efficiency of ~98% was achieved at a leaching time of 2 h, banana peel amount of 4 g, leaching temperature of 120°C, manganese ore amount of 5 g, and sulfuric acid concentration of 15vol%. The phase, microstructural, and chemical analyses of LGMO samples before and after the leaching process confirmed the successful leaching of manganese. Furthermore, the leaching process followed the shrinking core model and the leaching rate was controlled by a surface chemical reaction (1 − (1 − x)1/3 = kt) mechanism with an apparent activation energy of 40.19 kJ·mol−1.

  • loading
  • [1]
    J.M. Lu, D. Dreisinger, and T. Glück, Manganese electrodeposition—A literature review, Hydrometallurgy, 141(2014), p. 105. doi: 10.1016/j.hydromet.2013.11.002
    [2]
    H.L. Zhang, G.C. Zhu, H. Yan, Y.N. Zhao, T.C. Li, and X.J. Feng, Reduction of low-grade manganese dioxide ore pellets by biomass wheat stalk, Acta Metall. Sin. Engl. Lett., 26(2013), No. 2, p. 167. doi: 10.1007/s40195-012-0250-x
    [3]
    C. Xie, L.J. Xu, T.F. Peng, K. Chen, and J. Zhao, Leaching process and kinetics of manganese in low-grade manganese ore, Chin. J. Geochem., 32(2013), No. 2, p. 222. doi: 10.1007/s11631-013-0625-3
    [4]
    C. Abbruzzese, M.Y. Duarte, B. Paponetti, and L. Toro, Biological and chemical processing of low-grade manganese ores, Miner. Eng., 3(1990), No. 3-4, p. 307. doi: 10.1016/0892-6875(90)90126-V
    [5]
    S.B. Kanungo, Rate process of the reduction leaching of manganese nodules in dilute HCl in presence of pyrite: Part I. Dissolution behavior of iron and sulphur species during leaching, Hydrometallurgy, 52(1999), No. 3, p. 313. doi: 10.1016/S0304-386X(99)00023-7
    [6]
    R. N. Sahoo, P.K. Naik, and S.C. Das, Leaching of manganese from low-grade manganese ore using oxalic acid as reductant in sulphuric acid solution, Hydrometallurgy, 62(2001), No. 3, p. 157. doi: 10.1016/S0304-386X(01)00196-7
    [7]
    H. Vu, J. Jandova, K. Lisa, and F. Vranka, Leaching of manganese deep ocean nodules in FeSO4–H2SO4–H2O solutions, Hydrometallurgy, 77(2005), No. 1-2, p. 147. doi: 10.1016/j.hydromet.2004.09.012
    [8]
    M.S. Bafghi, A. Zakeri, Z. Ghasemi, and M. Adeli, Reductive dissolution of manganese ore in sulfuric acid in the presence of iron metal, Hydrometallurgy, 90(2008), No. 2-4, p. 207. doi: 10.1016/j.hydromet.2007.07.003
    [9]
    Z. Cheng, G.C. Zhu, and Y.N. Zhao, Study in reduction–roast leaching manganese from low-grade manganese dioxide ores using cornstalk as reductant, Hydrometallurgy, 96(2009), No. 1-2, p. 176. doi: 10.1016/j.hydromet.2008.08.004
    [10]
    A. Lasheen, M.N. El-Hazek, A.S. Helal, and W. EI-nagar, Recovery of manganese using molasses as reductant in nitric acid solution, Int. J. Miner. Process., 92(2009), No. 3-4, p. 109. doi: 10.1016/j.minpro.2009.03.001
    [11]
    Q. Tang, H. Zhong, S. Wang, J.Z. Li, and G.Y. Liu, Reductive leaching of manganese oxide ores using waste tea as reductant in sulfuric acid solution, Trans. Nonferrous Met. Soc. China, 24(2014), No. 3, p. 861. doi: 10.1016/S1003-6326(14)63136-8
    [12]
    S. Ali, Y. Iqbal, U. Farooq, and S. Ahmad, Leaching of manganese ores using corncob as reductant in H2SO4 solution, Physicochem. Probl. Miner. Process., 52(2016), No. 1, p. 56.
    [13]
    S. Ali, Y. Iqbal, K. Ahmad, and B. Afridi, Phase, microstructure and beneficiation of manganese ore by acid leaching, J. Miner. Mater. Charact. Eng., 6(2018), p. 60.
    [14]
    D. Hariprasad, B. Dash, M.K. Ghosh, and S. Anad, Leaching of manganese ores using sawdust as a reductant, Miner. Eng., 20(2007), No. 14, p. 1293. doi: 10.1016/j.mineng.2007.07.013
    [15]
    Y.J. LV, J. Su, Y.X. Wen, H.F. Su, K.D. Yang, and X.Y. LV, Leaching kinetics of pyrolusite by macromolecular melanoidins of molasses alcohol wastewater in H2SO4, Procedia Eng., 18(2011), p. 107. doi: 10.1016/j.proeng.2011.11.017
    [16]
    H. Aripin, I.M. Joni, N. Busaeri, I. Usrah, I.N. Sudiana, and S. Sabchevski, Banana peel reductant for leaching medium grade manganese ore in sulfuric acid solution, AIP Conf. Proc., 1823(2017), art. No. 020020.
    [17]
    S.C. Das, P.K. Sahoo, and P.K. Rao, Extraction of manganese from low-grade manganese ores by FeSO4 leaching, Hydrometallurgy, 8(1982), No. 1, p. 35. doi: 10.1016/0304-386X(82)90029-9
    [18]
    Y.H. Wang, S.L. Jin, Y. Lv, Y.J. Zhang, and H.F. Su, Hydrometallurgical process and kinetics of leaching manganese from semi-oxidized manganese ores with sucrose, Minerals, 7(2017), No. 2, p. 27. doi: 10.3390/min7020027
    [19]
    I. De Michelis, F. Ferella, E. Karakaya, F. Beolchini, and F. Vegliò, Recovery of zinc and manganese from alkaline and zinc-carbon spent batteries, J. Power Sources, 172(2007), No. 2, p. 975. doi: 10.1016/j.jpowsour.2007.04.092
    [20]
    F. Vegliè and L. Toro, Fractional factorial experiments in the development of manganese dioxide leaching by sucrose in sulphuric acid solutions, Hydrometallurgy, 36(1994), No. 2, p. 215. doi: 10.1016/0304-386X(94)90007-8
    [21]
    R. Sánchez Orozco, P. Balderas Hernández, G. Roa Morales, F. Ureña Núñez, J. Orozco Villafuerte, V. Lugo Lugo , N. Flores Ramírez, C.E. Barrera Díaz, and P. Cajero Vázquez, Characterization of lignocellulosic fruit waste as an alternative feedstock for bioethanol production, BioResources, 9(2014), No. 2, p. 1873.
    [22]
    W.B. White and S. Roy, Infrared spectra-crystal structure correlations: II. Comparison of simple polymorphic minerals, Am. Mineral., 49(1964), No. 11-12, p. 1670.
    [23]
    M. Fahad, S. Ali, and Y. Iqbal, Plasma diagnostics by optical emission spectroscopy on manganese ore in conjunction with XRD, XRF and SEM-EDS, Plasma Sci. Technol., 21(2019), No. 8, art. No. 085507. doi: 10.1088/2058-6272/ab1977
    [24]
    S. Ali, Y. Iqbal, and M. Fahad, A comprehensive phase, minero-chemical and microstructural investigation of low-grade manganese ore, Mater. Res. Express, 6(2019), No. 11, art. No. 115527. doi: 10.1088/2053-1591/ab4c23
    [25]
    K.H. Shah, A. Ghafoor, M. Fahad, S. Ali, and H. Ahmad, Natural ferruginous manganese ore as a potential low-cost adsorbent for congo red dye removal from aqueous solution, Mater. Res. Express, 6(2019), No. 12, art. No. 125515. doi: 10.1088/2053-1591/ab56b8
    [26]
    H.F. Su, H.K. Liu, F. Wang, X.Y. Lü, and Y.X. Wen, Kinetics of reductive leaching of low-grade pyrolusite with molasses alcohol wastewater in H2SO4, Chin. J. Chem. Eng., 18(2010), No. 5, p. 730. doi: 10.1016/S1004-9541(09)60121-X
    [27]
    F.F. Wu, H. Zhong, S. Wang, and S.F. Lai, Kinetic of reductive leaching of manganese oxide ore using cellulose as reductant, J. Cent. South Univ., 21(2014), No. 5, p. 1763. doi: 10.1007/s11771-014-2122-1
    [28]
    J.R. Xue, H. Zhong, S. Wang, C.X. Li, J.Z. Li, and F.F. Wu, Kinetics of reduction leaching of manganese dioxide ore with Phytolacca americana in sulfuric acid solution, J. Saudi Chem. Soc., 20(2016), No. 4, p. 437. doi: 10.1016/j.jscs.2014.09.011
    [29]
    N. Birkner and A. Navrotsky, Thermodynamics of manganese oxides: Effects of particle size and hydration on oxidation-reduction equilibria among hausmannite, bixbyite, and pyrolusite, Am. Mineral., 97(2012), No. 8-9, p. 1291. doi: 10.2138/am.2012.3982
    [30]
    G.M. Yavorskaya, V.A. Arsentev, V.L. Kucher, and O.V. Kovaleva, Redox leaching of manganese from oxide feed materials, US Patent, No. 1733492, 1992.
    [31]
    A.A. Ismail, E.A. Ali, A. Ibrahim, and M.S. Ahmed, A comparative study on acid leaching of low grade manganese ore using some industrial wastes as reductants, Can. J. Chem. Eng., 82(2008), No. 6, p. 1296. doi: 10.1002/cjce.5450820618
    [32]
    R. Ziyadanogullari and M. Buyuksahin, Recovery of MnSO4 from low-grade pyrolusite ores, and of MnSO4 and silver from manganese-silver ores, Sep. Sci. Technol., 30(1995), No. 3, p. 477. doi: 10.1080/01496399508013884
    [33]
    V.A. Arsent'ev, G.M. Yavorskaya, and O.V. Kovaleva, Manganese recovery from oxide ores by leaching with acid, US Patent, No. 1624038, 1991.
    [34]
    F.W.Y. Momade and Z.G. Momade, Reductive leaching of manganese oxide ore in aqueous methanol-sulphuric acid medium, Hydrometallurgy, 51(1999), No. 1, p. 103. doi: 10.1016/S0304-386X(98)00077-2
    [35]
    M. Rodriguez, J. Rivarola, and M. del C. Ruiz, The effects of carboxylic acid addition on hydrofluoric acid autoclave leaching of a ferrocolumbite, Hydrometallurgy, 74(2004), No. 1-2, p. 39. doi: 10.1016/j.hydromet.2003.12.007
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(10)  / Tables(3)

    Share Article

    Article Metrics

    Article Views(3671) PDF Downloads(100) Cited by()
    Proportional views

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return