Effect of surface damage induced by cavitation erosion on pitting and passive behaviors of 304L stainless steel

Liang Li; Yanxin Qiao; Lianmin Zhang; Aili Ma; Enobong Felix Daniel; Rongyao Ma; Jian Chen; Yugui Zheng

doi:10.1007/s12613-023-2602-0

Volume 30 Issue 7

Jul. 2023

Turn off MathJax

Article Contents

Article Navigation > International Journal of Minerals, Metallurgy and Materials > 2023 > 30(7): 1338-1352

Liang Li, Yanxin Qiao, Lianmin Zhang, Aili Ma, Enobong Felix Daniel, Rongyao Ma, Jian Chen, and Yugui Zheng, Effect of surface damage induced by cavitation erosion on pitting and passive behaviors of 304L stainless steel, Int. J. Miner. Metall. Mater., 30(2023), No. 7, pp. 1338-1352. https://doi.org/10.1007/s12613-023-2602-0

Cite this article as:

Liang Li, Yanxin Qiao, Lianmin Zhang, Aili Ma, Enobong Felix Daniel, Rongyao Ma, Jian Chen, and Yugui Zheng, Effect of surface damage induced by cavitation erosion on pitting and passive behaviors of 304L stainless steel, Int. J. Miner. Metall. Mater., 30(2023), No. 7, pp. 1338-1352. https://doi.org/10.1007/s12613-023-2602-0

Citation:

PDF( 15068 KB)

Research Article

Effect of surface damage induced by cavitation erosion on pitting and passive behaviors of 304L stainless steel

+ Author Affiliations

Corresponding authors:
Yanxin Qiao    E-mail: yxqiao@just.edu.cn

Lianmin Zhang    E-mail: lmzhang14s@imr.ac.cn

Rongyao Ma    E-mail: ryma14b@imr.ac.cn
Received: 12 October 2022; Revised: 13 January 2023; Accepted: 15 January 2023; Available online: 18 January 2023

Abstract

Abstract

The corrosion behavior of 304L stainless steel (SS) in 3.5wt% NaCl solution after different cavitation erosion (CE) times was mainly evaluated using electrochemical noise and potentiostatic polarization techniques. It was found that the antagonism effect resulting in the passivation and depassivation of 304L SS had significant distinctions at different CE periods. The passive behavior was predominant during the incubation period of CE where the metastable pitting initiated at the surface of 304L SS. Over the rising period of CE, the 304L SS experienced a transition from passivation to depassivation, leading to the massive growth of metastable pitting and stable pitting. The depassivation of 304L SS was found to be dominant at the stable period of CE where serious localized corrosion occurred.
- cavitation erosion;
- pitting;
- stainless steel;
- electrochemical noise

FullText(HTML)

Supplements(0)

References(62)

References

[1]	H.J. Zhang, X.Y. Chen, Y.F. Gong, Y. Tian, A. McDonald, and H. Li, In-situ SEM observations of ultrasonic cavitation erosion behavior of HVOF-sprayed coatings, Ultrason. Sonochem., 60(2020), art. No. 104760. doi: 10.1016/j.ultsonch.2019.104760
[2]	Y.X. Qiao, J. Chen, H.L. Zhou, et al., Effect of solution treatment on cavitation erosion behavior of high-nitrogen austenitic stainless steel, Wear, 424-425(2019), p. 70. doi: 10.1016/j.wear.2019.01.098
[3]	X.W. Luo, B. Ji, and Y. Tsujimoto, A review of cavitation in hydraulic machinery, J. Hydrodyn., 28(2016), No. 3, p. 335. doi: 10.1016/S1001-6058(16)60638-8
[4]	S. Hong, Y.P. Wu, J.F. Zhang, Y.G. Zheng, Y. Zheng, and J.R. Lin, Synergistic effect of ultrasonic cavitation erosion and corrosion of WC–CoCr and FeCrSiBMn coatings prepared by HVOF spraying, Ultrason. Sonochem., 31(2016), p. 563. doi: 10.1016/j.ultsonch.2016.02.011
[5]	K. Selvam, P. Mandal, H.S. Grewal, and H.S. Arora, Ultrasonic cavitation erosion–corrosion behavior of friction stir processed stainless steel, Ultrason. Sonochem., 44(2018), p. 331. doi: 10.1016/j.ultsonch.2018.02.041
[6]	Y.X. Qiao, Z.H. Tian, X. Cai, et al., Cavitation erosion behaviors of a nickel-free high-nitrogen stainless steel, Tribol. Lett., 67(2019), No. 1, p. 1. doi: 10.1007/s11249-018-1118-7
[7]	M. Sabzi, S.M. Far, and S.M. Dezfuli, Effect of melting temperature on microstructural evolutions, behavior and corrosion morphology of Hadfield austenitic manganese steel in the casting process, Int. J. Miner. Metall. Mater., 25(2018), No. 12, p. 1431. doi: 10.1007/s12613-018-1697-1
[8]	S.M. Anijdan, G. Arab, M. Sabzi, M. Sadeghi, A.R. Eivani, and H, R. Jafarian, Sensitivity to hydrogen induced cracking, and corrosion performance of an API X65 pipeline steel in H₂S containing environment: Influence of heat treatment and its subsequent microstructural changes, J. Mater. Res. Technol., 15(2021), p. 1. doi: 10.1016/j.jmrt.2021.07.118
[9]	M. Sabzi, S.M. Dezfuli, and Z. Balak, Crystalline texture evolution, control of the tribocorrosion behavior, and significant enhancement of the abrasion properties of a Ni–P nanocomposite coating enhanced by zirconia nanoparticles, Int. J. Miner. Metall. Mater., 26(2019), No. 8, p. 1020. doi: 10.1007/s12613-019-1805-x
[10]	M. Sabzi, S. Mersagh Dezfuli, M. Asadian, A. Tafi, and A. Mahaab, Study of the effect of temperature on corrosion behavior of galvanized steel in seawater environment by using potentiodynamic polarization and EIS methods, Mater. Res. Express, 6(2019), No. 7, art. No. 076508. doi: 10.1088/2053-1591/ab10ad
[11]	Y.X. Qiao, X.Y. Wang, L.L. Yang, et al., Effect of aging treatment on microstructure and corrosion behavior of a Fe-18Cr-15Mn-0.66N stainless steel, J. Mater. Sci. Technol., 107(2022), p. 197. doi: 10.1016/j.jmst.2021.06.079
[12]	Y.W. Tang, N.W. Dai, J. Wu, Y.M. Jiang, and J. Li, Effect of surface roughness on pitting corrosion of 2205 duplex stainless steel investigated by electrochemical noise measurements, Materials, 12(2019), No. 5, art. No. 738. doi: 10.3390/ma12050738
[13]	T. Zhang, Y.W. Shao, G.Z. Meng, and F.H. Wang, Electrochemical noise analysis of the corrosion of AZ91D magnesium alloy in alkaline chloride solution, Electrochim. Acta, 53(2007), No. 2, p. 561. doi: 10.1016/j.electacta.2007.07.014
[14]	L. Calabrese, L. Bonaccorsi, M. Galeano, E. Proverbio, D. Di Pietro, and F. Cappuccini, Identification of damage evolution during SCC on 17-4 PH stainless steel by combining electrochemical noise and acoustic emission techniques, Corros. Sci., 98(2015), p. 573. doi: 10.1016/j.corsci.2015.05.063
[15]	S. Peng, J. Xu, Z.Y. Li, S.Y. Jiang, Z.H. Xie, and P. Munroe, Electrochemical noise analysis of cavitation erosion corrosion resistance of NbC nanocrystalline coating in a 3.5wt% NaCl solution, Surf. Coat. Technol., 415(2021), art. No. 127133. doi: 10.1016/j.surfcoat.2021.127133
[16]	Z. Zhang, Z.Y. Zhao, P.K. Bai, et al., In-situ monitoring of pitting corrosion of AZ31 magnesium alloy by combining electrochemical noise and acoustic emission techniques, J. Alloys Compd., 878(2021), art. No. 160334. doi: 10.1016/j.jallcom.2021.160334
[17]	R.J.K. Wood, J.A. Wharton, A.J. Speyer, and K.S. Tan, Investigation of erosion–corrosion processes using electrochemical noise measurements, Tribol. Int., 35(2002), No. 10, p. 631. doi: 10.1016/S0301-679X(02)00054-3
[18]	F. Almeraya-Calderón, F. Estupiñán, R.P. Zambrano, et al., Electrochemical noise transient analysis for 316 and duplex 2205 stainless steels in NaCl and FeCl, Rev. Metall., 48(2012), No. 2, p. 147. doi: 10.3989/revmetalm.1166
[19]	Z. Zhang and X.Q. Wu, Correlated pitting stages of 304 stainless steel with recurrence quantification analysis of electrochemical noise, Mater. Corros., 70(2019), No. 2, p. 197. doi: 10.1002/maco.201810318
[20]	J.M. Sanchez-Amaya, R.A. Cottis, and F.J. Botana, Shot noise and statistical parameters for the estimation of corrosion mechanisms, Corros. Sci., 47(2005), No. 12, p. 3280. doi: 10.1016/j.corsci.2005.05.047
[21]	R.M. Fernández-Domene, E. Blasco-Tamarit, D.M. García-García, and J. García-Antón, Repassivation of the damage generated by cavitation on UNS N08031 in a LiBr solution by means of electrochemical techniques and Confocal Laser Scanning Microscopy, Corros. Sci., 52(2010), No. 10, p. 3453. doi: 10.1016/j.corsci.2010.06.018
[22]	L.L. Li, Z.B. Wang, and Y.G. Zheng, Interaction between pitting corrosion and critical flow velocity for erosion–corrosion of 304 stainless steel under jet slurry impingement, Corros. Sci., 158(2019), art. No. 108084. doi: 10.1016/j.corsci.2019.07.008
[23]	A. Aballe, M. Bethencourt, F.J. Botana, and M. Marcos, Wavelet transform-based analysis for electrochemical noise, Electrochem. Commun., 1(1999), No. 7, p. 266. doi: 10.1016/S1388-2481(99)00053-3
[24]	C. Cai, Z. Zhang, F.H. Cao, Z.N. Gao, J.Q. Zhang, and C.N. Cao, Analysis of pitting corrosion behavior of pure Al in sodium chloride solution with the wavelet technique, J. Electroanal. Chem., 578(2005), No. 1, p. 143. doi: 10.1016/j.jelechem.2004.12.032
[25]	J. Li, C.W. Du, Z.Y. Liu, X.G. Li, and M. Liu, Effect of microstructure on the corrosion resistance of 2205 duplex stainless steel. Part 2: Electrochemical noise analysis of corrosion behaviors of different microstructures based on wavelet transform, Constr. Build. Mater., 189(2018), p. 1294. doi: 10.1016/j.conbuildmat.2018.07.097
[26]	D.H. Xia and Y. Behnamian, Electrochemical noise: A review of experimental setup, instrumentation and DC removal, Russ. J. Electrochem., 51(2015), No. 7, p. 593. doi: 10.1134/S1023193515070071
[27]	C.G. Wang, L.P. Wu, F. Xue, et al., Electrochemical noise analysis on the pit corrosion susceptibility of biodegradable AZ31 magnesium alloy in four types of simulated body solutions, J. Mater. Sci. Technol., 34(2018), No. 10, p. 1876. doi: 10.1016/j.jmst.2018.01.015
[28]	A. Valor, F. Caleyo, L. Alfonso, D. Rivas, and J.M. Hallen, Stochastic modeling of pitting corrosion: A new model for initiation and growth of multiple corrosion pits, Corros. Sci., 49(2007), No. 2, p. 559. doi: 10.1016/j.corsci.2006.05.049
[29]	K.H. Na and S.I. Pyun, Comparison of susceptibility to pitting corrosion of AA2024-T4, AA7075-T651 and AA7475-T761 aluminium alloys in neutral chloride solutions using electrochemical noise analysis, Corros. Sci., 50(2008), No. 1, p. 248. doi: 10.1016/j.corsci.2007.05.028
[30]	J.J. Park and S.I. Pyun, Stochastic approach to the pit growth kinetics of Inconel alloy 600 in Cl⁻ ion-containing thiosulphate solution at temperatures 25–150°C by analysis of the potentiostatic current transients, Corros. Sci., 46(2004), No. 2, p. 285. doi: 10.1016/S0010-938X(03)00158-6
[31]	G. Engelhardt and D.D. Macdonald, Unification of the deterministic and statistical approaches for predicting localized corrosion damage. I. Theoretical foundation, Corros. Sci., 46(2004), No. 11, p. 2755. doi: 10.1016/j.corsci.2004.03.014
[32]	Y.W. Shao, C. Jia, G.Z. Meng, T. Zhang, and F.H. Wang, The role of a zinc phosphate pigment in the corrosion of scratched epoxy-coated steel, Corros. Sci., 51(2009), No. 2, p. 371. doi: 10.1016/j.corsci.2008.11.015
[33]	A.R. Trueman, Determining the probability of stable pit initiation on aluminium alloys using potentiostatic electrochemical measurements, Corros. Sci., 47(2005), No. 9, p. 2240. doi: 10.1016/j.corsci.2004.09.021
[34]	ASTM International, ASTM G32-10: Standard Test Method for Cavitation Erosion Using Vibratory Apparatus. ASTM International, West Conshohocken, 2010.
[35]	Z.X. Li, L.M. Zhang, A.L. Ma, et al., Comparative study on the cavitation erosion behavior of two different rolling surfaces on 304 stainless steel, Tribol. Int., 159(2021), art. No. 106994. doi: 10.1016/j.triboint.2021.106994
[36]	L.M. Zhang, Z.X. Li, J.X. Hu, et al., Understanding the roles of deformation-induced martensite of 304 stainless steel in different stages of cavitation erosion, Tribol. Int., 155(2021), art. No. 106752. doi: 10.1016/j.triboint.2020.106752
[37]	Y.X. Qiao, S. Wang, B. Liu, Y.G. Zheng, L.H. Bing, and Z.H. Jiang, Synergistic effect of corrosionand cavitation erosion of high nitrogen stainless steel, Acta Metall. Sin., 52(2016), No. 2, p. 2330. doi: 10.11900/0412.1961.2015.00282
[38]	J. Talonen and H. Hänninen, Formation of shear bands and strain-induced martensite during plastic deformation of metastable austenitic stainless steels, Acta Mater., 55(2007), No. 18, p. 6108. doi: 10.1016/j.actamat.2007.07.015
[39]	S. Eftekhari, H.S. Gugtapeh, and M. Rezaei, Effect of meat extract as an eco-friendly inhibitor on corrosion behavior of mild steel: Electrochemical noise analysis based on shot noise and stochastic theory, Constr. Build. Mater., 292(2021), art. No. 123423. doi: 10.1016/j.conbuildmat.2021.123423
[40]	Z. Zhang, X.Q. Wu, and J.B. Tan, Laboratory-scale identification of corrosion mechanisms by a pattern recognition system based on electrochemical noise measurements, J. Electrochem. Soc., 166(2019), No. 12, p. C284. doi: 10.1149/2.0761912jes
[41]	M.J. Bahrami, M. Shahidi, and S.M.A. Hosseini, Comparison of electrochemical current noise signals arising from symmetrical and asymmetrical electrodes made of Al alloys at different pH values using statistical and wavelet analysis. Part I: Neutral and acidic solutions, Electrochim. Acta, 148(2014), p. 127. doi: 10.1016/j.electacta.2014.10.031
[42]	L. Liu, Y. Li, and F.H. Wang, Pitting mechanism on an austenite stainless steel nanocrystalline coating investigated by electrochemical noise and in-situ AFM analysis, Electrochim. Acta, 54(2008), No. 2, p. 768. doi: 10.1016/j.electacta.2008.06.076
[43]	J.M. Jáquez-Muñoz, C. Gaona-Tiburcio, J. Chacón-Nava, et al., Electrochemical corrosion of titanium and titanium alloys anodized in H₂SO₄ and H₃PO₄ solutions, Coatings, 12(2022), No. 3, art. No. 325. doi: 10.3390/coatings12030325
[44]	R.A. Cottis, M.A.A. Al-Awadhi, H. Al-Mazeedi, and S. Turgoose, Measures for the detection of localized corrosion with electrochemical noise, Electrochim. Acta, 46(2001), No. 24-25, p. 3665. doi: 10.1016/S0013-4686(01)00645-4
[45]	H.A.A. Al-Mazeedi and R.A. Cottis, A practical evaluation of electrochemical noise parameters as indicators of corrosion type, Electrochim. Acta, 49(2004), No. 17-18, p. 2787. doi: 10.1016/j.electacta.2004.01.040
[46]	J.M. Sánchez-Amaya, M. Bethencourt, L. González-Rovira, and F.J. Botana, Noise resistance and shot noise parameters on the study of IGC of aluminium alloys with different heat treatments, Electrochim. Acta, 52(2007), No. 23, p. 6569. doi: 10.1016/j.electacta.2007.04.094
[47]	M. Sabzi, A.H. Jozani, F. Zeidvandi, M. Sadeghi, and S.M. Dezfuli, Effect of 2-mercaptobenzothiazole concentration on sour-corrosion behavior of API X60 pipeline steel: Electrochemical parameters and adsorption mechanism, Int. J. Miner. Metall. Mater., 29(2022), No. 2, p. 271. doi: 10.1007/s12613-020-2156-3
[48]	S.H.M. Anijdan, M. Sabzi, N. Park, and U. Lee, Sour corrosion performance and sensitivity to hydrogen induced cracking in the X70 pipeline steel: Effect of microstructural variation and pearlite percentage, Int. J. Press. Vessels Pip., 199(2022), art. No. 104759. doi: 10.1016/j.ijpvp.2022.104759
[49]	T.S. Li, L. Liu, B. Zhang, et al., Passive behavior of a bulk nanostructured 316L austenitic stainless steel consisting of nanometer-sized grains with embedded nano-twin bundles, Corros. Sci., 85(2014), p. 331. doi: 10.1016/j.corsci.2014.04.039
[50]	G.T. Burstein and P.I. Marshall, The coupled kinetics of film growth and dissolution of stainless steel repassivating in acid solutions, Corros. Sci., 24(1984), No. 5, p. 449. doi: 10.1016/0010-938X(84)90070-2
[51]	S.I. Pyun and E.J. Lee, Effect of halide ion and applied potential on repassivation behaviour of Al–1wt%Si–0.5wt%Cu alloy, Electrochim. Acta, 40(1995), No. 12, p. 1963. doi: 10.1016/0013-4686(94)00309-O
[52]	H. Luong and M.R. Hill, The effects of laser peening on high-cycle fatigue in 7085-T7651 aluminum alloy, Mater. Sci. Eng. A, 477(2008), No. 1-2, p. 208. doi: 10.1016/j.msea.2007.05.024
[53]	O. Takakuwa and H. Soyama, Effect of residual stress on the corrosion behavior of austenitic stainless steel, Adv. Chem. Eng. Sci., 5(2015), No. 1, p. 62. doi: 10.4236/aces.2015.51007
[54]	A.Q. Lü, Y. Zhang, Y. Li, G. Liu, Q.H. Zang, and C.M. Liu, Effect of nanocrystalline and twin boundaries on corrosion behavior of 316l stainless steel using smat, Acta Metall. Sin. Engl. Lett., 19(2006), No. 3, p. 183. doi: 10.1016/S1006-7191(06)60042-2
[55]	A.Y. Chen, W.F. Hu, D. Wang, et al., Improving the intergranular corrosion resistance of austenitic stainless steel by high density twinned structure, Scripta Mater., 130(2017), p. 264. doi: 10.1016/j.scriptamat.2016.11.032
[56]	Q.S. Yang, B. Jiang, Q. Xiang, S.Q. Luo, X.W. Yu, and F.S. Pan, Microstructure evolution and corrosion performance of AZ31 magnesium alloy sheets, Rare Met. Mater. Eng., 45(2016), No. 7, p. 1674. doi: 10.1016/S1875-5372(16)30138-2
[57]	L. Peguet, B. Malki, and B. Baroux, Influence of cold working on the pitting corrosion resistance of stainless steels, Corros. Sci., 49(2007), No. 4, p. 1933. doi: 10.1016/j.corsci.2006.08.021
[58]	Z.X. Li, L.M. Zhang, I.I. Udoh, A.L. Ma, and Y.G. Zheng, Deformation-induced martensite in 304 stainless steel during cavitation erosion: Effect on passive film stability and the interaction between cavitation erosion and corrosion, Tribol. Int., 167(2022), art. No. 107422. doi: 10.1016/j.triboint.2021.107422
[59]	E. Hutli, M. Nedeljkovic, and A. Bonyár, Controlled modification of the surface morphology and roughness of stainless steel 316 by a high speed submerged cavitating water jet, Appl. Surf. Sci., 458(2018), p. 293. doi: 10.1016/j.apsusc.2018.07.007
[60]	T. Balusamy, T.S.N. Sankara Narayanan, K. Ravichandran, I.S. Park, and M.H. Lee, Influence of surface mechanical attrition treatment (SMAT) on the corrosion behaviour of AISI 304 stainless steel, Corros. Sci., 74(2013), p. 332. doi: 10.1016/j.corsci.2013.04.056
[61]	X.N. Yi, L.J. Zhang, A.L. Ma, et al., Study on anisotropic oxide formation rate in the initial corrosion stage of 90Cu –10Ni alloy in alkaline NaCl solution by experiments and first-principles calculation, Corros. Sci., 209(2022), art. No. 110768. doi: 10.1016/j.corsci.2022.110768
[62]	V. Pandey, J.K. Singh, K. Chattopadhyay, N.C.S. Srinivas, and V. Singh, Influence of ultrasonic shot peening on corrosion behavior of 7075 aluminum alloy, J. Alloys Compd., 723(2017), p. 826. doi: 10.1016/j.jallcom.2017.06.310