Recent research progress on the phase-field model of microstructural evolution during metal solidification

Kaiyang Wang; Shaojie Lv; Honghui Wu; Guilin Wu; Shuize Wang; Junheng Gao; Jiaming Zhu; Xusheng Yang; Xinping Mao

doi:10.1007/s12613-023-2710-x

Volume 30 Issue 11

Nov. 2023

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Article Navigation > International Journal of Minerals, Metallurgy and Materials > 2023 > 30(11): 2095-2111

Kaiyang Wang, Shaojie Lv, Honghui Wu, Guilin Wu, Shuize Wang, Junheng Gao, Jiaming Zhu, Xusheng Yang, and Xinping Mao, Recent research progress on the phase-field model of microstructural evolution during metal solidification, Int. J. Miner. Metall. Mater., 30(2023), No. 11, pp. 2095-2111. https://doi.org/10.1007/s12613-023-2710-x

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Kaiyang Wang, Shaojie Lv, Honghui Wu, Guilin Wu, Shuize Wang, Junheng Gao, Jiaming Zhu, Xusheng Yang, and Xinping Mao, Recent research progress on the phase-field model of microstructural evolution during metal solidification, Int. J. Miner. Metall. Mater., 30(2023), No. 11, pp. 2095-2111. https://doi.org/10.1007/s12613-023-2710-x

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Invited Review

Recent research progress on the phase-field model of microstructural evolution during metal solidification

+ Author Affiliations

Corresponding authors:
Honghui Wu    E-mail: wuhonghui@ustb.edu.cn

Shuize Wang    E-mail: wangshuize@ustb.edu.cn

Jiaming Zhu    E-mail: zhujiaming@sdu.edu.cn
Received: 29 April 2023; Revised: 26 June 2023; Accepted: 11 July 2023; Available online: 13 July 2023

Abstract

Abstract

Solidification structure is a key aspect for understanding the mechanical performance of metal alloys, wherein composition and casting parameters considerably influence solidification and determine the unique microstructure of the alloys. By following the principle of free energy minimization, the phase-field method eliminates the need for tracking the solid/liquid phase interface and has greatly accelerated the research and development efforts geared toward optimizing metal solidification microstructures. The recent progress in the application of phase-field simulation to investigate the effect of alloy composition and casting process parameters on the solidification structure of metals is summarized in this review. The effects of several typical elements and process parameters, including carbon, boron, silicon, cooling rate, pulling speed, scanning speed, anisotropy, and gravity, on the solidification structure are discussed. The present work also addresses the future prospects of phase-field simulation and aims to facilitate the widespread applications of phase-field approaches in the simulation of microstructures during solidification.
- solidification process;
- phase-field models;
- microstructure evolution;
- alloy composition;
- casting process parameters

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