Spray pyrolysis feasibility of tungsten substitution for cobalt in nickel-rich cathode materials

Zihan Hou; Lisheng Guo; Xianlong Fu; Hongxian Zheng; Yuqing Dai; Zhixing Wang; Hui Duan; Mingxia Dong; Wenjie Peng; Guochun Yan; Jiexi Wang

doi:10.1007/s12613-024-2824-9

Volume 31 Issue 10

Oct. 2024

Turn off MathJax

Article Contents

Article Navigation > International Journal of Minerals, Metallurgy and Materials > 2024 > 31(10): 2244-2252

Zihan Hou, Lisheng Guo, Xianlong Fu, Hongxian Zheng, Yuqing Dai, Zhixing Wang, Hui Duan, Mingxia Dong, Wenjie Peng, Guochun Yan, and Jiexi Wang, Spray pyrolysis feasibility of tungsten substitution for cobalt in nickel-rich cathode materials, Int. J. Miner. Metall. Mater., 31(2024), No. 10, pp. 2244-2252. https://doi.org/10.1007/s12613-024-2824-9

Cite this article as:

Zihan Hou, Lisheng Guo, Xianlong Fu, Hongxian Zheng, Yuqing Dai, Zhixing Wang, Hui Duan, Mingxia Dong, Wenjie Peng, Guochun Yan, and Jiexi Wang, Spray pyrolysis feasibility of tungsten substitution for cobalt in nickel-rich cathode materials, Int. J. Miner. Metall. Mater., 31(2024), No. 10, pp. 2244-2252. https://doi.org/10.1007/s12613-024-2824-9

Citation:

PDF( 6611 KB)

Research Article

Spray pyrolysis feasibility of tungsten substitution for cobalt in nickel-rich cathode materials

+ Author Affiliations

Corresponding authors:
Wenjie Peng E-mail: pwj_csu@163.com

Jiexi Wang E-mail: wangjiexikeen@csu.edu.cn
Received: 20 October 2023; Revised: 27 December 2023; Accepted: 2 January 2024; Available online: 3 January 2024

Abstract

Abstract

Cobalt (Co) serves as a stabilizer in the lattice structure of high-capacity nickel (Ni)-rich cathode materials. However, its high cost and toxicity still limit its development. In general, it is possible to perform transition metal substitution to reduce the Co content. However, the traditional coprecipitation method cannot satisfy the requirements of multielement coprecipitation and uniform distribution of elements due to the differences between element concentration and deposition rate. In this work, spray pyrolysis was used to prepare LiNi_0.9Co_0.1−xW_xO₂ (LNCW). In this regard, the pyrolysis behavior of ammonium metatungstate was analyzed, together with the substitution of W for Co. With the possibility of spray pyrolysis, the Ni–Co–W-containing oxide precursor presents a homogeneous distribution of metal elements, which is beneficial for the uniform substitution of W in the final materials. It was observed that with W substitution, the size of primary particles decreased from 338.06 to 71.76 nm, and cation disordering was as low as 3.34%. As a consequence, the prepared LNCW exhibited significantly improved electrochemical performance. Under optimal conditions, the lithium-ion battery assembled with LiNi_0.9Co_0.0925W_0.0075O₂ (LNCW-0.75mol%) had an improved capacity retention of 82.7% after 200 cycles, which provides insight into the development of Ni-rich low-Co materials. This work presents that W can compensate for the loss caused by Co deficiency to a certain extent.
- lithium-ion batteries;
- Ni-rich;
- low-cobalt;
- W substitution;
- spray pyrolysis

FullText(HTML)

Supplements(0)

References(49)

References

[1]	B. Dunn, H. Kamath, and J.M. Tarascon, Electrical energy storage for the grid: A battery of choices, Science, 334(2011), No. 6058, p. 928. doi: 10.1126/science.1212741
[2]	W. Li, A. Sasaki, H. Oozu, et al., Electron transport mechanism of tungsten trioxide powder thin film studied by investigating effect of annealing on resistivity, Microelectron. Reliab., 55(2015), No. 2, p. 407. doi: 10.1016/j.microrel.2014.10.012
[3]	N. Nitta, F.X. Wu, J.T. Lee, and G. Yushin, Li-ion battery materials: Present and future, Mater. Today, 18(2015), No. 5, p. 252. doi: 10.1016/j.mattod.2014.10.040
[4]	J.J. Xu, T.P. Pollard, C.Y. Yang, et al., Lithium halide cathodes for Li metal batteries, Joule, 7(2023), No. 1, p. 83. doi: 10.1016/j.joule.2022.11.002
[5]	L. Yu, T.C. Liu, R. Amine, J.G. Wen, J. Lu, and K. Amine, High nickel and No cobalt─The pursuit of next-generation layered oxide cathodes, ACS Appl. Mater. Interfaces, 14(2022), No. 20, p. 23056. doi: 10.1021/acsami.1c22091
[6]	J.M. Zheng, M. Gu, A. Genc, et al., Mitigating voltage fade in cathode materials by improving the atomic level uniformity of elemental distribution, Nano Lett., 14(2014), No. 5, p. 2628. doi: 10.1021/nl500486y
[7]	L.F. Wang, J.Y. Wang, L.Y. Wang, M.J. Zhang, R. Wang, and C. Zhan, A critical review on nickel-based cathodes in rechargeable batteries, Int. J. Miner. Metall. Mater., 29(2022), No. 5, p. 925. doi: 10.1007/s12613-022-2446-z
[8]	A. Iqbal, L. Chen, Y. Chen, Y.X. Gao, F. Chen, and D.C. Li, Lithium-ion full cell with high energy density using nickel-rich LiNi_0.8Co_0.1Mn_0.1O₂ cathode and SiO–C composite anode, Int. J. Miner. Metall. Mater., 25(2018), No. 12, p. 1473. doi: 10.1007/s12613-018-1702-8
[9]	J. Zhu, S. Sharifi-Asl, J.C. Garcia, et al., Atomic-level understanding of surface reconstruction based on Li[Ni_xMn_yCo_{1– x– y}]O₂ single-crystal studies, ACS Appl. Energy Mater., 3(2020), No. 5, p. 4799. doi: 10.1021/acsaem.0c00411
[10]	D. Streich, C. Erk, A. Guéguen, P. Müller, F.F. Chesneau, and E.J. Berg, Operando monitoring of early Ni-mediated surface reconstruction in layered lithiated Ni–Co–Mn oxides, J. Phys. Chem. C, 121(2017), No. 25, p. 13481. doi: 10.1021/acs.jpcc.7b02303
[11]	T.C. Liu, L. Yu, J.J. Liu, et al., Understanding Co roles towards developing Co-free Ni-rich cathodes for rechargeable batteries, Nat. Energy, 6(2021), p. 277. doi: 10.1038/s41560-021-00776-y
[12]	K. Kang, Y.S. Meng, J. Bréger, C.P. Grey, and G. Ceder, Electrodes with high power and high capacity for rechargeable lithium batteries, Science, 311(2006), No. 5763, p. 977. doi: 10.1126/science.1122152
[13]	W.M. Seong, K. Yoon, M.H. Lee, S.K. Jung, and K. Kang, Unveiling the intrinsic cycle reversibility of a LiCoO₂ electrode at 4.8-V cutoff voltage through subtractive surface modification for lithium-ion batteries, Nano Lett., 19(2019), No. 1, p. 29. doi: 10.1021/acs.nanolett.8b02902
[14]	L.S. Ni, H.Y. Chen, J.Q. Gao, et al., Calcium-induced pinning effect for high-performance Co-free Ni-rich NMA layered cathode, Nano Energy, 115(2023), art. No. 108743. doi: 10.1016/j.nanoen.2023.108743
[15]	G.T. Park, H.H. Sun, T.C. Noh, et al., Nanostructured Co-free layered oxide cathode that affords fast-charging lithium-ion batteries for electric vehicles, Adv. Energy Mater., 12(2022), No. 48, art. No. 2202719. doi: 10.1002/aenm.202202719
[16]	M. Chen, W.L. Ao, C.S. Dai, T. Tao, and J. Yang, Synthesis and electrochemical properties of LiNi_0.8Al_{0.2– x}Ti_xO₂ cathode materials by an ultrasonic-assisted co-precipitation method, Int. J. Miner. Metall. Mater., 16(2009), No. 4, p. 452. doi: 10.1016/S1674-4799(09)60079-0
[17]	Y. Xia, J.M. Zheng, C.M. Wang, and M. Gu, Designing principle for Ni-rich cathode materials with high energy density for practical applications, Nano Energy, 49(2018), p. 434. doi: 10.1016/j.nanoen.2018.04.062
[18]	L.H. Liu, M.C. Li, L.H. Chu, et al., Layered ternary metal oxides: Performance degradation mechanisms as cathodes, and design strategies for high-performance batteries, Prog. Mater. Sci., 111(2020), art. No. 100655. doi: 10.1016/j.pmatsci.2020.100655
[19]	J. Leng, J.P. Wang, W.J. Peng, et al., Highly-dispersed submicrometer single-crystal nickel-rich layered cathode: Spray synthesis and accelerated lithium-ion transport, Small, 17(2021), No. 14, art. No. 2006869. doi: 10.1002/smll.202006869
[20]	Y. Li, X.H. Li, Z.X. Wang, H.J. Guo, and J.X. Wang, Spray pyrolysis synthesis of nickel-rich layered cathodes LiNi_{1−2 x}Co_xMn_xO₂ (x=0.075, 0.05, 0.025) for lithium-ion batteries, J. Energy Chem., 27(2018), No. 2, p. 447. doi: 10.1016/j.jechem.2017.11.025
[21]	T. Li, X.H. Li, Z.X. Wang, and H.J. Guo, A short process for the efficient utilization of transition-metal chlorides in lithium-ion batteries: A case of Ni_0.8Co_0.1Mn_0.1O_1.1 and LiNi_0.8Co_0.1Mn_0.1O₂, J. Power Sources, 342(2017), p. 495. doi: 10.1016/j.jpowsour.2016.12.095
[22]	K.B. Fang, Q. Xie, C.Y. Wang, et al., Understanding the feasibility of manganese substitution for cobalt in the synthesis of nickel-rich and cobalt-free cathode materials, ACS Appl. Energy Mater., 4(2021), No. 7, p. 7190. doi: 10.1021/acsaem.1c01292
[23]	Y. Cho, P. Oh, and J. Cho, A new type of protective surface layer for high-capacity Ni-based cathode materials: Nanoscaled surface pillaring layer, Nano Lett., 13(2013), No. 3, p. 1145. doi: 10.1021/nl304558t
[24]	T. Ohzuku, A. Ueda, and M. Nagayama, Electrochemistry and structural chemistry of LiNiO₂ ( ${\mathrm{R}}\bar 3{\mathrm{m}} $) for 4 volt secondary lithium cells, J. Electrochem. Soc., 140(1993), No. 7, p. 1862. doi: 10.1149/1.2220730
[25]	Y. Gao, M.V. Yakovleva, and W.B. Ebner, Novel LiNi_{1– x}Ti_x/2Mg_x/2O₂ compounds as cathode materials for safer lithium-ion batteries, Electrochem. Solid-State Lett., 1(1999), No. 3, art. No. 117. doi: 10.1149/1.1390656
[26]	P. Fu, Y.M. Zhao, Y.Z. Dong, X.N. An, and G.P. Shen, Low temperature solid-state synthesis routine and mechanism for Li₃V₂(PO₄)₃ using LiF as lithium precursor, Electrochim. Acta, 52(2006), No. 3, p. 1003. doi: 10.1016/j.electacta.2006.06.039
[27]	C.X. Geng, D. Rathore, D. Heino, et al., Mechanism of action of the tungsten dopant in LiNiO₂ positive electrode materials, Adv. Energy Mater., 12(2022), No. 6, art. No. 2103067. doi: 10.1002/aenm.202103067
[28]	K. Kang and G. Ceder, Factors that affect Li mobility in layered lithium transition metal oxides, Phys. Rev. B, 74(2006), No. 9, art. No. 094105. doi: 10.1103/PhysRevB.74.094105
[29]	D.W. Wang, C.B. Zhu, Y.P. Fu, X.L. Sun, and Y. Yang, Interfaces in garnet-based all-solid-state lithium batteries, Adv. Energy Mater., 10(2020), No. 39, art. No. 2001318. doi: 10.1002/aenm.202001318
[30]	Y.Y. Sun, P.Y. Hou, and L.C. Zhang, Mitigating the microcracks of high-Ni oxides by in situ formation of binder between anisotropic grains for lithium-ion batteries, ACS Appl. Mater. Interfaces, 12(2020), No. 12, p. 13923. doi: 10.1021/acsami.9b23470
[31]	J.H. Park, K. Park, D. Han, et al., Structure- and porosity-tunable, thermally reactive metal organic frameworks for high-performance Ni-rich layered oxide cathode materials with multi-scale pores, J. Mater. Chem. A, 7(2019), No. 25, p. 15190. doi: 10.1039/C9TA02462J
[32]	X.X. Zhao, B.S. Liu, J.L. Yang, J.J. Hou, Y.X. Wang, and Y.L. Zhu, Synthesizing LiNi_0.5Co_0.2Mn_0.3O₂ with microsized peanut-like structure for enhanced electrochemical properties of lithium ion batteries, J. Alloys Compd., 832(2020), art. No. 154464. doi: 10.1016/j.jallcom.2020.154464
[33]	Z. Gan, G. Hu, Z. Peng, Y. Cao, H. Tong, and K. Du, Surface modification of LiNi_0.8Co_0.1Mn_0.1O₂ by WO₃ as a cathode material for LIB, Appl. Surf. Sci., 481(2019 ) , p. 1228.
[34]	S. Lee, J. Hwang, C. Park, S. Ahn, and H. Ahn, Efficient and scalable encapsulation process of highly conductive 1T-MoS₂ nanosheets on Ni-rich LiNi_0.83Co_0.11Mn_0.06O₂ cathode materials for high-performance lithium-ion batteries, Chem. Eng. J., 470(2023), art. No. 144209. doi: 10.1016/j.cej.2023.144209
[35]	H.L. Zhang, F. Omenya, P.F. Yan, et al., Rock-salt growth-induced (003) cracking in a layered positive electrode for Li-ion batteries, ACS Energy Lett., 2(2017), No. 11, p. 2607. doi: 10.1021/acsenergylett.7b00907
[36]	U.H. Kim, D.W. Jun, K.J. Park, et al., Pushing the limit of layered transition metal oxide cathodes for high-energy density rechargeable Li ion batteries, Energy Environ. Sci., 11(2018), No. 5, p. 1271. doi: 10.1039/C8EE00227D
[37]	T. He, Y. Lu, Y.F. Su, et al., Sufficient utilization of zirconium ions to improve the structure and surface properties of nickel-rich cathode materials for lithium-ion batteries, ChemSusChem, 11(2018), No. 10, p. 1639. doi: 10.1002/cssc.201702451
[38]	T.T. Dao, S. Park, S. Sarwar, et al., Novel flexible photochromic device with unprecedented fast-bleaching kinetic via platinum decoration on WO₃ layer, Sol. Energy Mater. Sol. Cells, 231(2021), art. No. 111316. doi: 10.1016/j.solmat.2021.111316
[39]	S.Y. Peng, X.B. Kong, J.Y. Li, J. Zeng, and J.B. Zhao, Alleviating the storage instability of LiNi_0.8Co_0.1Mn_0.1O₂ cathode materials by surface modification with poly(acrylic acid), ACS Sustainable Chem. Eng., 9(2021), No. 22, p. 7466. doi: 10.1021/acssuschemeng.1c00802
[40]	B.Z. You, J.P. Sun, Y. Jing, et al., A fresh one-step spray pyrolysis approach to prepare nickel-rich cathode material for lithium-ion batteries, ACS Appl. Mater. Interfaces, 15(2023), No. 11, p. 14587. doi: 10.1021/acsami.3c00607
[41]	S. Gao, X.W. Zhan, and Y.T. Cheng, Structural, electrochemical and Li-ion transport properties of Zr-modified LiNi_0.8Co_0.1Mn_0.1O₂ positive electrode materials for Li-ion batteries, J. Power Sources, 410-411(2019), p. 45. doi: 10.1016/j.jpowsour.2018.10.094
[42]	H.H. Ryu, K.J. Park, D.R. Yoon, A. Aishova, C.S. Yoon, and Y.K. Sun, Li[Ni_0.9Co_0.09W_0.01]O₂: A new type of layered oxide cathode with high cycling stability, Adv. Energy Mater., 9(2019), No. 44, art. No. 1902698. doi: 10.1002/aenm.201902698
[43]	H.H. Ryu, G.T. Park, C.S. Yoon, and Y.K. Sun, Suppressing detrimental phase transitions via tungsten doping of LiNiO₂ cathode for next-generation lithium-ion batteries, J. Mater. Chem. A, 7(2019), No. 31, p. 18580. doi: 10.1039/C9TA06402H
[44]	F. Wu, N. Liu, L. Chen, et al., Improving the reversibility of the H2-H3 phase transitions for layered Ni-rich oxide cathode towards retarded structural transition and enhanced cycle stability, Nano Energy, 59(2019), p. 50. doi: 10.1016/j.nanoen.2019.02.027
[45]	Z.Y. Zhang, S. Zhang, S.X. Geng, S.B. Zhou, Z.L. Hu, and J.Y. Luo, Agglomeration-free composite solid electrolyte and enhanced cathode-electrolyte interphase kinetics for all-solid-state lithium metal batteries, Energy Storage Mater., 51(2022), p. 19. doi: 10.1016/j.ensm.2022.06.025
[46]	Q. Sun, G.F. Zeng, J. Li, et al., Is soft carbon a more suitable match for SiO_x in Li-ion battery anodes? Small, 19(2023), No. 37, art. No. e2302644. doi: 10.1002/smll.202302644
[47]	L.F. Wang, M.M. Geng, X.N. Ding, et al., Research progress of the electrochemical impedance technique applied to the high-capacity lithium-ion battery, Int. J. Miner. Metall. Mater., 28(2021), No. 4, p. 538. doi: 10.1007/s12613-020-2218-6
[48]	P.Y. Hou, J.M. Yin, M. Ding, J.Z. Huang, and X.J. Xu, Surface/interfacial structure and chemistry of high-energy nickel-rich layered oxide cathodes: Advances and perspectives, Small, 13(2017), No. 45, art. No.1701802. doi: 10.1002/smll.201701802
[49]	M. Weiss, R. Ruess, J. Kasnatscheew, et al., Fast charging of lithium-ion batteries: A review of materials aspects, Adv. Energy Mater., 11(2021), No. 33, art. No. 2101126. doi: 10.1002/aenm.202101126