Experimental studies on the erosion rate of different heat treated carbon steel economiser tubes of power boilers by fly ash particles

The experimental investigations on the effect of the fly ash particle size, velocity, impingement angle, and feed rate were done with an emphasis on the effect of erosion on annealed SA 210 GrA1 (A) and normalized SA 210 GrA1 (N) carbon steel economizer-tube materials. Erosion rates were evaluated with different impingement angles ranging from 15° to 90°, at four different velocities of 32.5, 35, 37.5, and 40 m/s, and at four different feed rates of fly ash particles of 2, 4, 6 and 8 g/min. The erodent used was fly ash particles, sizes ranging from 50-250 μm of irregular shapes. Erosion rate is found to be the maximum at the impingement angle of 30°. Erosion rates of the carbon steel tube in different heat treatment conditions, annealed and normalized, at a constant velocity of 32.5 m/s with different angles were studied. In all cases of feed rates, impingement angles, particle sizes, and velocities of fly ash particles, it has been found that the erosion rate of the annealed tube is less than that of the normalized tube. Empirical correlations for erosion rate relating the velocity, size, feed rate, and impingement angle of the particles and elongation property of the target materials were arrived. Morphologies of the eroded surface were examined by scanning electron microscope (SEM).