Validation of the numerical simulation of fluid flow in the continuous casting tundish

The 3-dimensional fluid flow in a water model of the continuous casting tundish is simulated with the k-ε two-equation turbulence model. The methods to decide the size of wall-adjacent grids and the effects of residuals and mesh size on the simulation accuracy are discussed. The current investigation concludes that the following condition should be satisfied to get accurate enough simulation results: (1) If the dimension of the domain is in the order of cubic meters, the average size of cells in the mesh system should be at least smaller than 30 mm; (2) The normalized non-scaled residual should be reached at least smaller than 10^-4.