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2009年  第16卷  第4期

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Minerals
Optimization of monitoring the stability of surrounding rock in a metal mine
Bo Song, Min Zhong, Xin Dong, Pei-fu Wang
2009, 16(4): 359-367. doi: 10.1016/S1674-4799(09)60065-0
中文摘要(231) PDF(8) SpringerLink
摘要:
Through analyzing the failure mechanics of rock under blasting effect, the optical fiber sensing system was used to monitor the strain of surrounding rock under blasting effect. Combined with practical exploration, the stability of surrounding rock was computed by numerical simulation using the blasting wave obtained from the site. According to the change regularities of displacement, stress, acceleration, and velocity of tunnels before and after explosion, the layout of key monitoring points was optimized. When disposed the monitoring position of sensors, the regular points should be considered to use as key points and the periodical monitor should be a part of the long-term monitor. In practical application, considering the geology condition in site, monitor points should be added on the area with joints and faults to assure the integrity of monitor data and the preciseness of decision.
Metallurgy
Bioleaching of zinc from gold ores using Acidithiobacillus ferrooxidans
Pakawadee Kaewkannetra, Francisco Jose Garcia-Garcia, Tze Yen Chiu
2009, 16(4): 368-374. doi: 10.1016/S1674-4799(09)60066-2
中文摘要(255) PDF(13) SpringerLink
摘要:
The present work investigated microbial leaching of zinc from ore using Acidithiobacillus ferrooxidans (ATCC 14859). The ore samples, consisted of 13wt% zinc, were obtained from a gold mine in north-eastern Thailand. A shake flask study was performed on the ore samples using a rotary shaker under the following fixed conditions (250 r·min-1, 30℃ for 16 d). The influence of various conditions, namely medium type (with and without iron), particle ore size (〈20, 20-40, 40-60, 60-100, and 〉100 mesh), ore density (20 kg·m-3, 50 kg·m-3, and 100 kg·m-3), and pH of the medium (2, 2.5, 2.8, and 3), were investigated. The microbial leaching was assessed by determining the concentration of zinc in the medium and compared with the initial sample concentration. The results show that Acidithiobacillus ferrooxidans can successfully leach zinc by as much as 6 times compared with the control experiment (without Acidithiobacillus ferrooxidans ferrooxidans). The maximum efficiency (92.3%) for microbial leaching is obtained in iron-containing medium, 20-40 mesh ore sizes, 20 kg·m-3 ore density at pH 2.8, and the zinc content is found in the medium at about 120 mg·m-1.
Metallurgy
EAF steelmaking process with increasing hot metal charging ratio and improving slagging regime
Jian-ping Duan, Yong-liang Zhang, Xue-min Yang
2009, 16(4): 375-382. doi: 10.1016/S1674-4799(09)60067-4
中文摘要(479) PDF(30) SpringerLink
摘要:
A new electric arc furnace (EAF) steelmaking process with increasing hot metal charging ratio and improving slagging regime simultaneously was developed and applied in a 50 t electric arc furnace for more than a year at No. 1 Steelmaking Plant of Shanxi Taigang Stainless Corporation Limited. The essential fact of the new EAF steelmaking process was to charge hot metal in two portions or steps: firstly, 35wt%-40wt% hot metal was pretreated by blowing oxygen in a specially designed reactor for decar burization and improving hot metal temperature and melting premelted slag; secondly, 30wt% hot metal was charged into EAF with high basicity refining slags from ladle furnace (LF)-vacuum degassing furnace (VD) refining process. The results show that the hot metal charging ratio can reach to about 65wt%-70wt% for the new EAF steelrnaking process; meanwhile, the tap-to-tap time of a 50 t EAF can shorten by 5-10 min, the electricity consumption can decrease by 35-50 kW·h/t, the lime consumption can reduce by 10.5 kg/t of molten steel, and the content of harmful heavy metals in molten steel can be easily controlled to less than the upper limits of aimed steel specification or grade compared with the traditional EAF steelmaking process. In addition, the dephosphorization ability shows a slight strengthening, however, a small degree of lessening for desulphurization ability is observed for the new EAF steelmaking process, but the weakness of desulphurization ability cannot become an obstacle to its further application since a stronger desulphurization ability can be achieved during secondary refining of LF coupled with VD after EAF steelmaking process.
Metallurgy
Rational argon stirring for a 150-t ladle furnace
Hai-yan Tang, Jing-she Li, Cui-hong Xie, Shu-feng Yang, Kai-ming Sun, De-song Wen
2009, 16(4): 383-386. doi: 10.1016/S1674-4799(09)60068-6
中文摘要(268) PDF(12) SpringerLink
摘要:
Based on the principle of similarity, water modeling experiments were carried out for a 150-t ladle furnace. The rational parameters of argon stirring were determined as the optimized positions of nozzles, top area of the porous brick, and gas flow rate. The following results are obtained: 1) the optimized positions of two nozzles are at 0.333R (R refers to the radius of the ladle at bottom) with an angle of 135°; 2) the top diameter of the porous brick should be 130 mm; 3) the flow rate of gas should be 25.0-30.6 m3/h. The plant trial shows that the improved process is effective in enhancing the cleanliness of round billets. The total oxygen content, microinclusions, and macroinclusions in round billets are reduced by 12.5%, 8.2%, and 20%, respectively.
Materials
Fabrication of high nitrogen austenitic stainless steels with excellent mechanical and pitting corrosion properties
Hua-bing Li, Zhou-hua Jiang, Yang Cao, Zu-rui Zhang
2009, 16(4): 387-392. doi: 10.1016/S1674-4799(09)60069-8
中文摘要(264) PDF(13) SpringerLink
摘要:
A series of high nitrogen austenitic stainless steels were successfully developed with a pressurized electroslag remelting furnace. Nitride additives and deoxidizer were packed into the stainless steel pipes, and then the stainless steel pipes were welded on the surface of an electrode with low nitrogen content to prepare a compound electrode. Using Si3N4 as a nitrogen alloying source, the silicon contents in the ingots were prone to be out of the specification range, the electric current fluctuated greatly and the surface qualities of the ingots were poor. The surface qualities of the ingots were improved with FeCrN as a nitrogen alloying source. The sound and compact macrostructure ingot with the maximum nitrogen content of 1.21wt% can be obtained. The 18Cr18Mn2Mo0.9N high nitrogen austenitic stainless steel exhibits high strength and good ductility at room temperature. The steel shows typical ductile-brittle transition behavior and excellent pitting corrosion resistance properties.
Materials
Stress-strain partitioning analysis of constituent phases in dual phase steel based on the modified law of mixture
Shuang Kuang, Yong-lin Kang, Hao Yu, Ren-dong Liu
2009, 16(4): 393-398. doi: 10.1016/S1674-4799(09)60070-4
中文摘要(330) PDF(32) SpringerLink
摘要:
A more accurate estimation of stress-strain relationships for martensite and ferrite was developed, and the modified law of mixture was used to investigate the stress-strain partitioning of constituent phases in dual phase (DP) steels with two different martensite volume fractions. The results show that there exist great differences in the stress-strain contribution of martensite and ferrite to DP steel. The stress-strain partitioning coefficient is not constant in the whole strain range, but decreases with increasing the true strain of DP steel. The softening effect caused by the dilution of carbon concentration in martensite with the increase of martensite volume fraction has great influence on the strain contribution of martensite. The strain ratio of ferrite to martensite almost linearly increases with increasing the true strain of DP steel when the martensite volume fraction is 22%, because martensite always keeps elastic. But the strain ratio of ferrite to martensite varies indistinctively with the further increase in true strain of DP steel above 0.034 when the martensite volume fraction is 50%, because plastic deformation happens in martensite. The stress ratio ofmartensite to ferrite decreases monotonously with increasing the true strain of DP steel whether the martensite volume fraction is 22% or 50%.
Materials
Research and development of 780 MPa cold rolling TRIP-aided steel
Qiang Liu, Di Tang, Hai-tao Jiang, Ren-dong Liu, Xiao-yong Tang
2009, 16(4): 399-406. doi: 10.1016/S1674-4799(09)60071-6
中文摘要(227) PDF(13) SpringerLink
摘要:
As an industry-university cooperative project, an experimental research was conducted to develop a new cold-rolled transformation-induced plasticity (TRIP) steel with a tensile strength of 780 MPa and an elongation of 25% under the conditions that some processing parameters were preestablished according to the actual conditions of factory production lines. The optimal heat treatment conditions for obtaining excellent strength-ductility balance, specifically in intercritical annealing temperature and isothermal treatment temperature, were investigated by means of thermal simulation tests. Ultimately the desirable mechanical properties were attained successfully, and the microstructure and retained austenite stability were studied by optical microscopy (OM) and electron back-scattered diffraction (EBSD). It has been discovered that the sizes of retained austenite grains are generally proportional to the sizes of carbon-clear space (ferrite and bainite) around them, and there is marked selectivity in their transition sequences under stress-strain.
Materials
Effect of hydrogen on the stress corrosion cracking behavior of X80 pipeline steel in Ku'erle soil simulated solution
Ping Liang, Cui-wei Du, Xiao-gang Li, Xu Chen, Zhang liang
2009, 16(4): 407-413. doi: 10.1016/S1674-4799(09)60072-8
中文摘要(215) PDF(15) SpringerLink
摘要:
Hydrogen was a key factor resulting in stress corrosion cracking (SCC) of X80 pipeline steel in Ku'erle soil simulated solution. In this article, the effect of hydrogen on the SCC susceptibility of X80 steel was investigated further by slow strain rate tensile test, the surface fractures were observed using scanning electron microscopy (SEM), and the fracture mechanism of SCC was discussed. The results indicate that hydrogen increases the SCC susceptibility. The SEM micrographs of hydrogen precharged samples presents a brittle quasi-cleavage feature, and pits facilitate the transgranular crack initiation. In the electrochemical impedance spectroscopy (EIS) measurement, the decreased polarization resistance and the pitting resistance of samples with hydrogen indicate that hydrogen increases the dissolution rate and deteriorates the pitting corrosion resistance. The potentiodynamic polarization curves present that hydrogen also accelerates the dissolution rate of the crack tip.
Materials
Corrosion behavior and mechanism of the automotive hot-dip galvanized steel with alkaline mud adhesion
Hong Zhang, Xiao-gang Li, Cui-wei Du, Hui-bin Qi
2009, 16(4): 414-421. doi: 10.1016/S1674-4799(09)60073-X
中文摘要(211) PDF(9) SpringerLink
摘要:
The corrosion behavior and mechanism of hot-dip galvanized steel and interstitial-free (IF) substrate with alkaline mud adhesion were investigated by scanning electron microscopy (SEM), X-ray diffraction (XRD), electrochemical impedance spectroscopy (EIS), and linear polarization. The results show that non-uniform corrosion occurs on the galvanized steel and IF substrate during 250 h with the mud adhesion. The corrosion products on the galvanized steel are very loose and porous, which are mainly ZnO, Zn5(OH)8C12·H2O and Zn(OH)2, and Fe-Zn alloy layer with a lower corrosion rate is exposed on the galvanized steel surface; however, the corrosion products on IF substrate are considerably harder and denser, whose compositions of rust are mainly FeOOH and Fe3O4, and several pits appear on their surface. The results of continuous EIS and linear polarization measurements exhibit a corrosion mechanism, that is, under activation control, the charge transfer resistances present different tendencies between the galvanized steel and IF substrate; in addition, the evolution of linear polarization resistances is similar to that of charge transfer resistances. The higher contents of dissolved oxygen and Cl- ions in the mud play an important role in accelerating the corrosion.
Materials
Numerical simulation on the rheo-diecasting of the semi-solid A356 aluminum alloy
Yue-long Bai, Jun Xu, Zhi-feng Zhang, Wei-min Mao, Hong Xu
2009, 16(4): 422-426. doi: 10.1016/S1674-4799(09)60074-1
中文摘要(245) PDF(14) SpringerLink
摘要:
The effect of injection pressure, piston velocity, and the forming temperature of semisolid slurry on the filling behavior of the semi-solid A356 aluminum alloy was investigated by simulation methods. The simulation results show that these processing parameters have an important effect on the filling behavior of the semi-solid A356 aluminum alloy. The slurry flows steadily in the cavity when the injection pressure, the piston velocity, and the forming temperature are low, but it is prone to turbulent flow when the injection pressure, the piston velocity, and the forming temperature are much higher. Therefore it is necessary to determine the appropriate processing parameters to get a steady flow of the slurry in the cavity.
Materials
Microstructural characterization of as-cast and homogenized 2D70 aluminum alloy
Guo-jun Wang, Bai-qing Xiong, Yong-an Zhang, Zhi-hui Li, Pei-yue Li
2009, 16(4): 427-431. doi: 10.1016/S1674-4799(09)60075-3
中文摘要(273) PDF(24) SpringerLink
摘要:
The microstructure of the as-cast 2D70 aluminum alloy and its evolution during homogenization were investigated by means of optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), and differential scanning calorimetry (DSC) analysis. The results indicate that the microstructure of the as-cast 2D70 aluminum alloy mainly consists of the dendritic network of aluminum solid solution and intermetallic compounds (Al2CuMg, Al2Cu, Al9FeNi, Cu2FeAl7, and Al7Cu4Ni). After conventional homogenization, Al/Al2CuMg eutectic phases are dissolved into the matrix, and a small amount of high melting-point eutectic Al/Al2Cu phases exist in the matrix, resulting in an increase in the starting melting temperature. Under double homogenization, the high melting point Al/Al2Cu phases are dissolved, and no obvious change is observed for the size and morphology of Al9FeNi, Cu2FeAl7, and Al7CuaNi compounds.
Materials
Effect of the microstructure of Al 7050-T7451 on anodic oxide formation in sulfuric acid
Jian-hua Liu, Ming Li, Song-mei Li, Min Huang
2009, 16(4): 432-438. doi: 10.1016/S1674-4799(09)60076-5
中文摘要(241) PDF(10) SpringerLink
摘要:
The effect of the microstructure of an Al 7050-T7451 substrate on the anodic oxide formation in sulfuric acid was studied in this article. The microstructure of the substrate was assessed by optical microscope (OM) and transmission electron microscope (TEM). The surface and cross-section morphologies of the oxide films were examined by scanning electron microscope (SEM). The chemical composition of intermetallic particles in the alloys and films was investigated using energy dispersive spectroscope (EDS). The roles of intermetallic phases and grain or subgrain boundaries on the oxide film formation were researched using the potentiodynamic and potentiostatic polarization technique in sulfuric acid solution. The results show that the transition of coarse intermetallic particles or grain (subgrain) boundaries at the surface of Al alloys can be characterized by potentiodynamic polarization curves. The surface and cross-section micrographs of the anodic layer seem to preserve the microstructure of the substrate. Large cavities in the anodic films are caused by the preferential dissolution of coarse AItCuMg particles and the entrance of Cu-rich remnants into the electrolyte during anodizing. The Al7Cu2Fe particles tend to be occluded in the oxide layer or lose from the oxide surface because of peripheral trenching. Small pores in the films are induced by the dissolution of precipitates in grain or subgrain boundaries. The film surface of recrystallized grain bodies is smooth and homogeneous.
Materials
Preparation of CuInSe2 thin films by four-step process
Yan-lai Wang, Hong-bo Nie, Pei-ran Ni, Yi-min Wang, Shi-ju Guo
2009, 16(4): 439-443. doi: 10.1016/S1674-4799(09)60077-7
中文摘要(190) PDF(8) SpringerLink
摘要:
A simple process for the deposition of CulnSe2 thin films was described. The CulnSe2 compound was prepared by selenization of Cu-In alloy precursors, which were electrodeposited at a constant current. The selenized precursors were compacted and then annealed. The films were characterized by X-ray diffractometry (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The results indicate that single-phase CulnSe2 is formed at 250℃ and its crystallinity of this phase is improved as the annealing temperature rises. The losses of In occur in selenization process. The dense CulnSe2 film with comparatively smooth surface can be obtained by compaction under the pressure of 200 MPa.
Materials
Effect of nano-SiC particles on the corrosion resistance of NiP-SiC composite coatings
Xue-tao Yuan, Dong-bai Sun, Hong-ying Yu, Yu Wang
2009, 16(4): 444-451. doi: 10.1016/S1674-4799(09)60078-9
中文摘要(273) PDF(12) SpringerLink
摘要:
NiP-SiC (≈1 1wt% P) composite coatings were electroplated in a Brenner type plating bath. The coatings had amorphous nano-phase composite structure. Direct current and alternating current electrochemical tests were carried out on such coatings in a 3.5wt% solution of NaCl to evaluate their corrosion resistance. The potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) tests, and exposure experiments all show that the corrosion resistance of NiP-SiC coatings first increases and then decreases when the SiC content increases, but the corrosion resistance of NiP-SiC composite coating is better than that of amorphous NiP coatings.
Materials
Synthesis and electrochemical properties of LiNi0.8Al0.2-xTixO2 cathode materials by an ultrasonic-assisted co-precipitation method
Meng Chen, Wen-le Ao, Chang-song Dai, Tao Tao, Jun Yang
2009, 16(4): 452-457. doi: 10.1016/S1674-4799(09)60079-0
中文摘要(247) PDF(12) SpringerLink
摘要:
A new co-precipitation route was proposed to synthesize LiNi0.8A10.2-xTixO2 (x=0.0-0.20) cathode materials for lithium ion batteries, with Ni(NO3)2, Al(NO3)3, LiOH·H2O, and TiO2 as the starting materials. Ultrasonic vibration was used during preparing the precursors, and the precursors were protected by absolute ethanol before calcination in the air. The influences of doped-Ti content, calcination temperature and time, additional Li content, and ultrasonic vibration on the structure and properties of LiNi0.8A10.2-xTixO2 were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), and charge-discharge tests, respectively. The results show that the optimal molar fraction of Ti, calcination temperature and time, and additional molar fraction of Li for LiNi0.8A10.2-xTixO2 cathode materials are 0.1,700℃, 20 h, and 0.05, respectively. Ti doping facilitates the formation of the α-NaFeO2 layered structure, and ultrasonic vibration improves the electrochemical performance of LiNi0.8A10.2-xTixO2.
Materials
Synthesis and electrochemical characteristics of xLi2MnO3·(1-x)Li(Ni1/3Co1/3Mn1/3)O2 compounds
Ling-yan Yu, Wei-hua Qiu, Jia-yuan Huang, Fang Lian
2009, 16(4): 458-462. doi: 10.1016/S1674-4799(09)60080-7
中文摘要(283) PDF(19) SpringerLink
摘要:
xLi2MnO3·(1-x)Li(Ni1/3Co1/3Mn1/3)O2 (x=0.25, 0.40, 0.55) compounds were prepared by low-heating solid state reaction. In the voltage range of 2.70-4.35 V, the discharge capacity of the electrode decreased with the increase of x, with a better cyclability. However, when cycled between 2.7 and 4.6 V, the cathodes delivered much larger capacities and their capacities increased with the introduction of Li2MnO3. Moreover, it was found that the discharge capacity gradually increased with the cycle number. The reason for this phenomenon was discussed. It was found that the relatively low cut-off potential made the activation of the Li2MnO3 component in the compound a gradual process, which caused the increasing capacity.
Materials
Forecasting conductivities of LiBOB-EC/DEC electrolytes by the mass triangle model
Jia-yuan Huang, Bi-tao Yu, Fu-shen Li, Wei-hua Qiu
2009, 16(4): 463-467. doi: 10.1016/S1674-4799(09)60081-9
中文摘要(247) PDF(7) SpringerLink
摘要:
Conductivities of lithium bis(oxalato)borate (LiBOB)-ethyl carbonate (EC)/diethyl carbonaten (DEC) electrolytes at 25℃ and 50℃ were studied. The electrolyte component with the highest conductivity at each temperature was obtained through changing the concentration of LiBOB and the ratio of EC/DEC. The mass triangle model was applied to calculate the conductivity of Li- BOB-EC/DEC ternary system at 25℃ and 50℃. The results show that the calculated and experimental results have reached a good agreement. Therefore, it is expected that the experimental work can be vastly reduced by introducing the mass triangle model.
Materials
Preparation mechanism,physical characteristic and antitumor activity of nano-scheelite
Lin Cao, Fu-qiang Yang, Jie-xin Cao
2009, 16(4): 468-474. doi: 10.1016/S1674-4799(09)60082-0
中文摘要(220) PDF(8) SpringerLink
摘要:
After preparing the EU3+-doped scheelite nano-material by Pechini method with the nanoparticles of 30-50 nm in diameter, X-ray diffraction (XRD), transmission electron microscopy (TEM) and high resolution transmission electron microscopy (HRTEM) were used to show a microcosmic description of the particle morphology and crystal structure. The spectrum signature of the nano-scheelite, which was taken by fluorescence spectrometer, was used to discuss the difference of luminescent performance between the nano-scheelite and bulk scheelite. The atomic site of the nano-scheelite was intuitively shown through HRTEM images and HRTEM simulated images from the relation between luminescent properties and crystal structure, which was analyzed by spectrum probe. The results of antitumor activity examined by the 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide (MTT) method show that the inhibition of human promyelocytic leukemia cell line (HL60) is enhanced immediately with increasing the concentration and presents a reliance on the quantity. The results of fluorescence spectra and structure show that the antitumor activity has something to do with micro-structure and surface charge.
Materials
Strength and chloride resistance of blended Portland cement mortar containing palm oil fuel ash and fly ash
Sumrerng Rukzon, Prinya Chindaprasirt
2009, 16(4): 475-481. doi: 10.1016/S1674-4799(09)60083-2
中文摘要(272) PDF(22) SpringerLink
摘要:
This paper presented a study on the strength and chloride resistance of mortars made with ternary blends of ordinary Portland cement (OPC), ground palm oil fuel ash (POA), and classified fly ash (FA). The mortar mixtures were made with Portland cement type I containing 0-40wt% FA and POA. FA and POA with 1wt%-3wt% retained on a sieve No.325 were used. The compressive strength and rapid chloride penetration depth of mortars were determined. The results reveal that the use of ternary blended cements produces good strength mortars. The use of the blend of FA and POA also produces high strength mortars and excellent resistance to chloride penetration owing to the synergic effect of FA and POA. A mathematical analysis and two-parameter polynomial model were presented to predict the compressive strength. The mathematical model correlated well with the experimental results. The computer 3-D graphics of strength of the ternary blended mortars were also constructed and could be used to aid the understanding and the proportioning of the blended system.
Materials
Microstructure and cementitious properties of calcined clay-containing gangue
Hua-jian Li, Heng-hu Sun
2009, 16(4): 482-486. doi: 10.1016/S1674-4799(09)60084-4
中文摘要(280) PDF(8) SpringerLink
摘要:
To investigate the optimum calcination temperature and cementitious properties of gangue, the microstructure of clay-containing gangue calcined at different temperatures was analyzed by X-ray diffraction (XRD), infrared spectroscopy (IR), and magnetic angle spinning nuclear magnetic resonance (MAS NMR). The results show that the structure of kaolinite in the gangue sample calcined at 500℃ is destroyed. The XRD spectra show the disappearance of illite at about 800℃ and the formation ofmullite at about 1000℃. With the increase in calcination temperature, octahedral (6-coordinated) aluminum is transformed to tetrahedral (4-coordinated) aluminum gradually. For the gangue sample calcined at 700℃, the 29Si MAS NMR sharp peak of Q4 (framework silicate-quartz) is left. Compared with kaolinite in gangue, the thermal transformed temperature of pure kaolinite is lagged. On the basis of the microstructure and cementitious properties of calcined gangue, the results can be concluded, in order to obtain metakaolinite, the optimum calcination temperature of this gangue is about 500℃, and the optimum temperature is about 700℃ for activated SiO2 and Al2O3.

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