Numerical simulation of temperature field in horizontal core-filling continuous casting for copper cladding aluminum rods

Ya-jun Su; Xin-hua Liu; Yong-fu Wu; Hai-you Huang; Jian-xin Xie

doi:10.1007/s12613-013-0784-6

Volume 20 Issue 7

Jul. 2013

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文章导航 > 矿物冶金与材料学报（英文版） > 2013 > 20(7) : 684-692. > DOI: 10.1007/s12613-013-0784-6

Cite this article as:

Ya-jun Su, Xin-hua Liu, Yong-fu Wu, Hai-you Huang, and Jian-xin Xie, Numerical simulation of temperature field in horizontal core-filling continuous casting for copper cladding aluminum rods, Int. J. Miner. Metall. Mater., 20(2013), No. 7, pp.684-692. https://dx.doi.org/10.1007/s12613-013-0784-6

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Numerical simulation of temperature field in horizontal core-filling continuous casting for copper cladding aluminum rods

Key Laboratory for Advanced Materials Processing (Ministry of Education), Institute of Advanced Materials and Technology, University of Science and Technology Beijing, Beijing, 100083, China

基金项目:

the Fundamental Research Funds for the Central Universities of China (No. FRF-TP-12-146A)

supported by the National High Technology Research and Development Program of China (No. 2013AA030706 and No. 2009AA03Z532)

通信作者:
Xin-hua Liu E-mail: Liuxinhua18@163.com

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- 文章访问数: 286
- HTML全文浏览量: 56
- PDF下载量: 11

中文摘要

The steady-state temperature field of horizontal core-filling continuous casting (HCFC) for producing copper cladding aluminum rods was simulated by finite element method to investigate the effects of key processing parameters on the positions of solid-liquid interfaces (SLIs) of copper and aluminum. It is found that mandrel tube length and mean withdrawing speed have significant effects on the SLI positions of both copper and aluminum. Aluminum casting temperature (T_Al) (1003–1123 K) and secondary cooling water flux (600–900 L·h⁻¹) have little effect on the SLI of copper but cause the SLI of aluminum to move 2–4 mm. When T_Al is in a range of 1043–1123 K, the liquid aluminum can fill continuously into the pre-solidified copper tube. Based on the numerical simulation, reasonable processing parameters were determined.

关键词:

Numerical simulation of temperature field in horizontal core-filling continuous casting for copper cladding aluminum rods

Author Affilications

Key Laboratory for Advanced Materials Processing (Ministry of Education), Institute of Advanced Materials and Technology, University of Science and Technology Beijing, Beijing, 100083, China

Funds:
the Fundamental Research Funds for the Central Universities of China (No. FRF-TP-12-146A)

supported by the National High Technology Research and Development Program of China (No. 2013AA030706 and No. 2009AA03Z532)
Received: 12 April 2012; Revised: 26 February 2013; Accepted: 27 February 2013;

Abstract:

Keywords:

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Citing articles(34)

1.	Chunjie She, Guojun Chen, Xingwei Pei, et al. In Situ Observation of the Desulfurization of the Molten Steel by CaO–Al2O3 Desulfurizers. Metallurgical and Materials Transactions B, 2025. 必应学术
2.	N. Preisser, Y. Wang, J. Cejka, et al. Application of high-temperature confocal scanning laser microscopy to investigate non-metallic inclusions in steel: a review. Journal of Iron and Steel Research International, 2025, 32(2): 334. 必应学术
3.	Weijian Wang, Yuan Gao, Ying Ren, et al. Observation of Initial Interfacial Reaction between High Aluminum Molten Steel and CaO–Al2O3 Inclusion at 1873 K Using Laser Confocal Scanning Microscopy and Micro‐Computerized Tomography. steel research international, 2025, 96(1) 必应学术
4.	Yujie Cheng, Wei Chen, Jujin Wang, et al. Reaction Mechanism between MgO and MgOC Lining Refractories and a High‐Carbon Al‐Killed Steel. steel research international, 2025, 96(1) 必应学术
5.	Yi Wang, Jian-xun Fu, Deepoo Kumar, et al. State-of-art of in situ observations of inclusion agglomeration at steel/Ar and steel/slag interfaces: a review of recent development on experimental and theoretical studies. Journal of Iron and Steel Research International, 2025, 32(2): 315. 必应学术
6.	Bin Guo, Jujin Wang, Lifeng Zhang. Dissolution Kinetics of Al2O3, CaAl4O7, and MgAl2O4 Inclusions Into CaO–Al2O3–SiO2 Slags with Varying MgO Content. Metallurgical and Materials Transactions B, 2025, 56(1): 1029. 必应学术
7.	Yujie Cheng, Jujin Wang, Lifeng Zhang. Reaction mechanism between MgO and MgO–C lining refractories and an ultra-low-carbon Al-killed steel. Metallurgical Research & Technology, 2025, 122(1): 103. 必应学术
8.	Yujie Cheng, Shengchao Duan, Lifeng Zhang. Comparison Study of the Effect of MgO, MgO‐CaO, MgO‐Al2O3‐C, and MgO‐C Refractories on Cleanliness of a SiMn‐Killed Steel. steel research international, 2025. 必应学术
9.	Guojun Chen, Ying Ren, Minghui Wu, et al. <i>In-Situ</i> Observation of the Modification Behavior of Alumina Inclusions in a Calcium-treated Steel. ISIJ International, 2024, 64(8): 1263. 必应学术
10.	Jujin Wang, Hong Liu, Lifeng Zhang. Modeling Study on the Evolution of Slag-Entrained Inclusions Containing La2O3 in a Calcium-Treated Aluminum-Killed Steel. Metallurgical and Materials Transactions B, 2024, 55(4): 2673. 必应学术
11.	Pengfei Wu, Xinyue Liu, Xiaoming Liu, et al. Effect of Industrial Byproduct Gypsum on the Mechanical Properties and Stabilization of Hazardous Elements of Cementitious Materials: A Review. Materials, 2024, 17(17): 4183. 必应学术
12.	Fu-bin Gao, Fu-ming Wang, Xiang Zhang, et al. Effect of Al content in molten steel on interaction between MgO–C refractory and SPHC steel. Journal of Iron and Steel Research International, 2024, 31(4): 838. 必应学术
13.	Qiang Wang, Chong Tan, Chang Liu, et al. Elaboration of A Coupled Numerical Model for Predicting Magnesia Refractory Damage Behavior in High-Temperature Reactor. Metallurgical and Materials Transactions B, 2024, 55(1): 168. 必应学术
14.	Chunjie She, Kaiyu Peng, Yu Sun, et al. Kinetic Model of Desulfurization During RH Refining Process. Metallurgical and Materials Transactions B, 2024, 55(1): 92. 必应学术
15.	Jingcheng Wang, Zhentong Liu, Wei Chen, et al. Numerical simulation on the multiphase flow and reoxidation of the molten steel in a two-strand tundish during ladle change. International Journal of Minerals, Metallurgy and Materials, 2024, 31(7): 1540. 必应学术
16.	Jujin Wang, Zi Ye, Lifeng Zhang. Fluid flow, slag entrainment, and composition evolution of slag inclusions during vacuum degassing refining. Metallurgical Research & Technology, 2024, 121(6): 605. 必应学术
17.	Chao Gu, Ziyu Lyu, Qin Hu, et al. Investigation of the structural, electronic and mechanical properties of Ca-SiO2 compound particles in steel based on density functional theory. International Journal of Minerals, Metallurgy and Materials, 2023, 30(4): 744. 必应学术
18.	Ying Ren, Weijian Wang, Wen Yang, et al. Modification of Non-metallic Inclusions in Steel by Calcium Treatment: A Review. ISIJ International, 2023, 63(12): 1927. 必应学术
19.	Shuai Hao, Guoping Luo, Yuanyuan Lu, et al. Thermodynamic Analysis of Mineral Phase Composition of Steel Slag System. Minerals, 2023, 13(5): 643. 必应学术
20.	Yunsong Liu, Enhui Wang, Linchao Xu, et al. Synthesis of CA6/AlON composite with enhanced slag resistance. International Journal of Minerals, Metallurgy and Materials, 2023, 30(4): 756. 必应学术
21.	Lan Gou, Hong Liu, Ying Ren, et al. Concept of Inclusion Capacity of Slag and Its Application on the Dissolution of Al2O3, ZrO2 and SiO2 Inclusions in CaO–Al2O3–SiO2 Slag. Metallurgical and Materials Transactions B, 2023, 54(3): 1314. 必应学术
22.	Minghui Wu, Changyu Ren, Ying Ren, et al. In Situ Observation of the Agglomeration of MgO–Al2O3 Inclusions on the Surface of a Molten GCr15-Bearing Steel. Metallurgical and Materials Transactions B, 2023, 54(3): 1159. 必应学术
23.	Changyu Ren, Caide Huang, Lifeng Zhang, et al. In situ observation of the dissolution kinetics of Al2O3 particles in CaO-Al2O3-SiO2 slags using laser confocal scanning microscopy. International Journal of Minerals, Metallurgy and Materials, 2023, 30(2): 345. 必应学术
24.	Hongliang Zhao, Jingqi Wang, Fengqin Liu, et al. Flow zone distribution and mixing time in a Peirce—Smith copper converter. International Journal of Minerals, Metallurgy and Materials, 2022, 29(1): 70. 必应学术
25.	Lingxiao Cui, Limei Cheng, Ying Ren, et al. Effect of Cerium on the Interaction between a Si–Mn‐Killed Steel and a MgO‐Based Refractory. steel research international, 2022, 93(10) 必应学术
26.	Yubao Liu, Jujin Wang, Lifeng Zhang, et al. Laboratory investigation on quantitative effect of ladle filler sands on the cleanliness of a bearing steel. Metallurgical Research & Technology, 2022, 119(2): 204. 必应学术
27.	Yubao Liu, Lifeng Zhang, Gong Cheng, et al. Effect of lining refractory and high-basicity slag on non-metallic inclusions in a high carbon Al-killed steel. Metallurgical Research & Technology, 2022, 119(4): 414. 必应学术
28.	Jie Liu, Bin Li, Yuanping Jia, et al. Slag resistance mechanism of CaO·6Al2O3 refractory and its effect on inclusions of aluminum deoxidized steel. International Journal of Applied Ceramic Technology, 2022, 19(6): 3323. 必应学术
29.	An-jun Xu, Yan-ping Bao. Editorial for special issue on metallurgical process engineering and intelligent manufacturing. International Journal of Minerals, Metallurgy and Materials, 2021, 28(8): 1249. 必应学术
30.	Lifeng Zhang, Ying Ren. Handbook of Non-Metallic Inclusions in Steels. 必应学术
31.	Jujin Wang, Lifeng Zhang. TMS 2024 153rd Annual Meeting & Exhibition Supplemental Proceedings. The Minerals, Metals & Materials Series, 必应学术
32.	Lifeng Zhang, Ying Ren. Handbook of Non-Metallic Inclusions in Steels. 必应学术
33.	Jujin Wang, Yuexin Zhang, Binyu Lyu, et al. Materials Processing Fundamentals 2023. The Minerals, Metals & Materials Series, 必应学术
34.	Lifeng Zhang, Sridhar Seetharaman, Guocheng Wang. Treatise on Process Metallurgy. 必应学术

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Citing articles(34)

Chunjie She, Guojun Chen, Xingwei Pei, et al. In Situ Observation of the Desulfurization of the Molten Steel by CaO–Al2O3 Desulfurizers. Metallurgical and Materials Transactions B, 2025. 必应学术
N. Preisser, Y. Wang, J. Cejka, et al. Application of high-temperature confocal scanning laser microscopy to investigate non-metallic inclusions in steel: a review. Journal of Iron and Steel Research International, 2025, 32(2): 334. 必应学术
Weijian Wang, Yuan Gao, Ying Ren, et al. Observation of Initial Interfacial Reaction between High Aluminum Molten Steel and CaO–Al2O3 Inclusion at 1873 K Using Laser Confocal Scanning Microscopy and Micro‐Computerized Tomography. steel research international, 2025, 96(1) 必应学术
Yujie Cheng, Wei Chen, Jujin Wang, et al. Reaction Mechanism between MgO and MgOC Lining Refractories and a High‐Carbon Al‐Killed Steel. steel research international, 2025, 96(1) 必应学术
Yi Wang, Jian-xun Fu, Deepoo Kumar, et al. State-of-art of in situ observations of inclusion agglomeration at steel/Ar and steel/slag interfaces: a review of recent development on experimental and theoretical studies. Journal of Iron and Steel Research International, 2025, 32(2): 315. 必应学术
Bin Guo, Jujin Wang, Lifeng Zhang. Dissolution Kinetics of Al2O3, CaAl4O7, and MgAl2O4 Inclusions Into CaO–Al2O3–SiO2 Slags with Varying MgO Content. Metallurgical and Materials Transactions B, 2025, 56(1): 1029. 必应学术
Yujie Cheng, Jujin Wang, Lifeng Zhang. Reaction mechanism between MgO and MgO–C lining refractories and an ultra-low-carbon Al-killed steel. Metallurgical Research & Technology, 2025, 122(1): 103. 必应学术
Yujie Cheng, Shengchao Duan, Lifeng Zhang. Comparison Study of the Effect of MgO, MgO‐CaO, MgO‐Al2O3‐C, and MgO‐C Refractories on Cleanliness of a SiMn‐Killed Steel. steel research international, 2025. 必应学术
Guojun Chen, Ying Ren, Minghui Wu, et al. <i>In-Situ</i> Observation of the Modification Behavior of Alumina Inclusions in a Calcium-treated Steel. ISIJ International, 2024, 64(8): 1263. 必应学术
Jujin Wang, Hong Liu, Lifeng Zhang. Modeling Study on the Evolution of Slag-Entrained Inclusions Containing La2O3 in a Calcium-Treated Aluminum-Killed Steel. Metallurgical and Materials Transactions B, 2024, 55(4): 2673. 必应学术
Pengfei Wu, Xinyue Liu, Xiaoming Liu, et al. Effect of Industrial Byproduct Gypsum on the Mechanical Properties and Stabilization of Hazardous Elements of Cementitious Materials: A Review. Materials, 2024, 17(17): 4183. 必应学术
Fu-bin Gao, Fu-ming Wang, Xiang Zhang, et al. Effect of Al content in molten steel on interaction between MgO–C refractory and SPHC steel. Journal of Iron and Steel Research International, 2024, 31(4): 838. 必应学术
Qiang Wang, Chong Tan, Chang Liu, et al. Elaboration of A Coupled Numerical Model for Predicting Magnesia Refractory Damage Behavior in High-Temperature Reactor. Metallurgical and Materials Transactions B, 2024, 55(1): 168. 必应学术
Chunjie She, Kaiyu Peng, Yu Sun, et al. Kinetic Model of Desulfurization During RH Refining Process. Metallurgical and Materials Transactions B, 2024, 55(1): 92. 必应学术
Jingcheng Wang, Zhentong Liu, Wei Chen, et al. Numerical simulation on the multiphase flow and reoxidation of the molten steel in a two-strand tundish during ladle change. International Journal of Minerals, Metallurgy and Materials, 2024, 31(7): 1540. 必应学术
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Chao Gu, Ziyu Lyu, Qin Hu, et al. Investigation of the structural, electronic and mechanical properties of Ca-SiO2 compound particles in steel based on density functional theory. International Journal of Minerals, Metallurgy and Materials, 2023, 30(4): 744. 必应学术
Ying Ren, Weijian Wang, Wen Yang, et al. Modification of Non-metallic Inclusions in Steel by Calcium Treatment: A Review. ISIJ International, 2023, 63(12): 1927. 必应学术
Shuai Hao, Guoping Luo, Yuanyuan Lu, et al. Thermodynamic Analysis of Mineral Phase Composition of Steel Slag System. Minerals, 2023, 13(5): 643. 必应学术
Yunsong Liu, Enhui Wang, Linchao Xu, et al. Synthesis of CA6/AlON composite with enhanced slag resistance. International Journal of Minerals, Metallurgy and Materials, 2023, 30(4): 756. 必应学术
Lan Gou, Hong Liu, Ying Ren, et al. Concept of Inclusion Capacity of Slag and Its Application on the Dissolution of Al2O3, ZrO2 and SiO2 Inclusions in CaO–Al2O3–SiO2 Slag. Metallurgical and Materials Transactions B, 2023, 54(3): 1314. 必应学术
Minghui Wu, Changyu Ren, Ying Ren, et al. In Situ Observation of the Agglomeration of MgO–Al2O3 Inclusions on the Surface of a Molten GCr15-Bearing Steel. Metallurgical and Materials Transactions B, 2023, 54(3): 1159. 必应学术
Changyu Ren, Caide Huang, Lifeng Zhang, et al. In situ observation of the dissolution kinetics of Al2O3 particles in CaO-Al2O3-SiO2 slags using laser confocal scanning microscopy. International Journal of Minerals, Metallurgy and Materials, 2023, 30(2): 345. 必应学术
Hongliang Zhao, Jingqi Wang, Fengqin Liu, et al. Flow zone distribution and mixing time in a Peirce—Smith copper converter. International Journal of Minerals, Metallurgy and Materials, 2022, 29(1): 70. 必应学术
Lingxiao Cui, Limei Cheng, Ying Ren, et al. Effect of Cerium on the Interaction between a Si–Mn‐Killed Steel and a MgO‐Based Refractory. steel research international, 2022, 93(10) 必应学术
Yubao Liu, Jujin Wang, Lifeng Zhang, et al. Laboratory investigation on quantitative effect of ladle filler sands on the cleanliness of a bearing steel. Metallurgical Research & Technology, 2022, 119(2): 204. 必应学术
Yubao Liu, Lifeng Zhang, Gong Cheng, et al. Effect of lining refractory and high-basicity slag on non-metallic inclusions in a high carbon Al-killed steel. Metallurgical Research & Technology, 2022, 119(4): 414. 必应学术
Jie Liu, Bin Li, Yuanping Jia, et al. Slag resistance mechanism of CaO·6Al2O3 refractory and its effect on inclusions of aluminum deoxidized steel. International Journal of Applied Ceramic Technology, 2022, 19(6): 3323. 必应学术
An-jun Xu, Yan-ping Bao. Editorial for special issue on metallurgical process engineering and intelligent manufacturing. International Journal of Minerals, Metallurgy and Materials, 2021, 28(8): 1249. 必应学术
Lifeng Zhang, Ying Ren. Handbook of Non-Metallic Inclusions in Steels. 必应学术
Jujin Wang, Lifeng Zhang. TMS 2024 153rd Annual Meeting & Exhibition Supplemental Proceedings. The Minerals, Metals & Materials Series, 必应学术
Lifeng Zhang, Ying Ren. Handbook of Non-Metallic Inclusions in Steels. 必应学术
Jujin Wang, Yuexin Zhang, Binyu Lyu, et al. Materials Processing Fundamentals 2023. The Minerals, Metals & Materials Series, 必应学术
Lifeng Zhang, Sridhar Seetharaman, Guocheng Wang. Treatise on Process Metallurgy. 必应学术

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