摘要:
In this work, Fe
3Si-Si
3N
4-Al
2O
3 composites were prepared at 1300℃ in an N
2 atmosphere using fused corundum and tabular alumina particles, Al
2O
3 fine powder, and ferrosilicon nitride (Fe
3Si-Si
3N
4) as raw materials and thermosetting phenolic resin as a binder. The effect of ferrosilicon nitride with different concentrations (0wt%, 5wt%, 10wt%, 15wt%, 20wt%, and 25wt%) on the properties of Fe
3Si-Si
3N
4-Al
2O
3 composites was investigated. The results show that the apparent porosity varies between 10.3% and 17.3%, the bulk density varies from 2.94 g/cm
3 and 3.30 g/cm
3, and the cold crushing strength ranges from 67 MPa to 93 MPa. Under the experimental conditions, ferrosilicon nitride, whose content decreases substantially, is unstable; part of the ferrosilicon nitride is converted into Fe
2C, whereas the remainder is retained, eventually forming the ferrosilicon alloy. Thermodynamic assessment of the Si
5AlON
7 indicated that the ferrosilicon alloy accelerated the reactions between Si
3N
4 and α-Al
2O
3 fine powder and that Si in the ferrosilicon alloy was nitrided directly, forming β-SiAlON simultaneously. In addition, fused corundum did not react directly with Si
3N
4 because of its low reactivity.