A new synthetic route to MgO-MgAl2O4-ZrO2 highly dispersed composite material through formation of Mg5Al2.4Zr1.7O12 metastable phase:synthesis and physical properties

Peng Jiang; Guo-xiang Yin; Ming-wei Yan; Jia-lin Sun; Bin Li; Yong Li

doi:10.1007/s12613-017-1412-7

Volume 24 Issue 3

Mar. 2017

Turn off MathJax

数据统计

计量

文章访问数: 536
HTML全文浏览量: 92
PDF下载量: 7
被引次数: 0

文章导航 > 矿物冶金与材料学报（英文） > 2017 > 24(3): 332-341

Peng Jiang, Guo-xiang Yin, Ming-wei Yan, Jia-lin Sun, Bin Li, and Yong Li, A new synthetic route to MgO-MgAl₂O₄-ZrO₂ highly dispersed composite material through formation of Mg₅Al_2.4Zr_1.7O₁₂ metastable phase:synthesis and physical properties, Int. J. Miner. Metall. Mater., 24(2017), No. 3, pp. 332-341. https://doi.org/10.1007/s12613-017-1412-7

Cite this article as:

Peng Jiang, Guo-xiang Yin, Ming-wei Yan, Jia-lin Sun, Bin Li, and Yong Li, A new synthetic route to MgO-MgAl2O4-ZrO2 highly dispersed composite material through formation of Mg5Al2.4Zr1.7O12 metastable phase:synthesis and physical properties, Int. J. Miner. Metall. Mater., 24(2017), No. 3, pp. 332-341. https://doi.org/10.1007/s12613-017-1412-7

Citation:

PDF( 1010 KB)

引用本文 PDF XML SpringerLink

研究论文

A new synthetic route to MgO-MgAl₂O₄-ZrO₂ highly dispersed composite material through formation of Mg₅Al_2.4Zr_1.7O₁₂ metastable phase:synthesis and physical properties

School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083, China
Collaborative Innovation Center of Steel Technology, University of Science and Technology Beijing, Beijing 100083, China

通讯作者:
Yong Li E-mail: yongli@mater.ustb.edu.cn

中文摘要

Mg₅Al_2.4Zr_1.7O₁₂ metastable phase was successfully synthesized from analytical-grade MgO, α-Al₂O₃, MgAl₂O₄, and ZrO₂ under an N₂ atmosphere. The sintering temperature was varied from 1650 to 1780℃, and the highest amount of Mg₅Al_2.4Zr_1.7O₁₂ appeared in the composite material when the sintering temperature was 1760℃. According to our research of the formation mechanism of Mg₅Al_2.4Zr_1.7O₁₂, the formation and growth of MgAl₂O₄ dominated when the temperature was not higher than 1650℃. When the temperature was higher than 1650℃, MgO and ZrO₂ tended to diffuse into MgAl₂O₄ and the Mg₅Al_2.4Zr_1.7O₁₂ solid solution was formed. When the temperature reached 1760℃, the formation of Mg₅Al_2.4Zr_1.7O₁₂ was completed. The effect of MgAl₂O₄ spinel crystals was also studied, and their introduction into the composite material promoted the formation and growth of Mg₅Al_2.4Zr_1.7O₁₂. A highly dispersed MgO-MgAl₂O₄-ZrO₂ composite material was prepared through the decomposition of the Mg₅Al_2.4Zr_1.7O₁₂ metastable phase. The as-prepared composite material showed improved overall physical properties because of the good dispersion of MgO, MgAl₂O₄, and ZrO₂ phases.

关键词:

Research Article

A new synthetic route to MgO-MgAl₂O₄-ZrO₂ highly dispersed composite material through formation of Mg₅Al_2.4Zr_1.7O₁₂ metastable phase:synthesis and physical properties

+ Author Affiliations

Abstract

Abstract

Mg₅Al_2.4Zr_1.7O₁₂ metastable phase was successfully synthesized from analytical-grade MgO, α-Al₂O₃, MgAl₂O₄, and ZrO₂ under an N₂ atmosphere. The sintering temperature was varied from 1650 to 1780℃, and the highest amount of Mg₅Al_2.4Zr_1.7O₁₂ appeared in the composite material when the sintering temperature was 1760℃. According to our research of the formation mechanism of Mg₅Al_2.4Zr_1.7O₁₂, the formation and growth of MgAl₂O₄ dominated when the temperature was not higher than 1650℃. When the temperature was higher than 1650℃, MgO and ZrO₂ tended to diffuse into MgAl₂O₄ and the Mg₅Al_2.4Zr_1.7O₁₂ solid solution was formed. When the temperature reached 1760℃, the formation of Mg₅Al_2.4Zr_1.7O₁₂ was completed. The effect of MgAl₂O₄ spinel crystals was also studied, and their introduction into the composite material promoted the formation and growth of Mg₅Al_2.4Zr_1.7O₁₂. A highly dispersed MgO-MgAl₂O₄-ZrO₂ composite material was prepared through the decomposition of the Mg₅Al_2.4Zr_1.7O₁₂ metastable phase. The as-prepared composite material showed improved overall physical properties because of the good dispersion of MgO, MgAl₂O₄, and ZrO₂ phases.
- metastable phases;
- formation mechanisms;
- composite materials;
- refractory materials;
- synthesis;
- physical properties

FullText(HTML)

Supplements(0)

References(24)

References

[1]	C. Aksel, B. Rand, F.L. Riley, and P.D. Warren, Mechanical properties of magnesia-spinel composites, J. Eur. Ceram. Soc., 22(2002), No. 5, p. 745.
[2]	A. Ghosh, R. Sarkar, B. Mukherjee, and S.K. Das, Effect of spinel content on the properties of magnesia-spinel composite refractory, J. Eur. Ceram. Soc., 24(2004), No. 7, p. 2079.
[3]	P. Jiang, J. Chen, M.W. Yan, B. Li, J.D. Su, and X.M. Hou, Morphology characterization of periclase-hercynite refractories by reaction sintering, Int. J. Miner. Metall. Mater.,22(2015), No. 11, p. 1219.
[4]	D. Mohapatra and D. Sarkar, Preparation of MgO-MgAl₂O₄ composite for refractory application, J. Mater. Process. Technol., 189(2007), No. 1-3, p. 279.
[5]	C.H. Gao, P.J. Jiang, Y. Li, J.L. Sun, J.J. Zhang, and H.Y. Yang,One step sintering of homogenized bauxite raw material and kinetic study, Int. J. Miner. Metall. Mater., 23(2016), No. 10, p. 1231.
[6]	C. Aksel and P.D. Warren, Work of fracture and fracture surface energy of magnesia-spinel composites, Compos. Sci. Technol., 63(2003), No. 10, p. 1433.
[7]	C. Aksel, P.D. Warren, and F.L. Riley, Fracture behavior of magnesia and magnesia-spinel composites before and after thermal shock, J. Eur. Ceram. Soc., 24(2004), No. 8, p. 2407.
[8]	J. Szczerba, Chemical corrosion of basic refractories by cement kiln materials, Ceram. Int., 36(2010), p. 1877.
[9]	S. Serena, M.A. Sainz, and A. Caballero, Corrosion behavior of MgO-CaZrO₃ refractory matrix by clinker, J. Eur. Ceram. Soc., 24(2004), No. 8, p. 2399.
[10]	R. Ceylantekin and C. Aksel, Improvements on corrosion behaviours of MgO-spinel composite refractories by addition of ZrSiO₄, J. Eur. Ceram. Soc., 32(2012), No. 4, p. 727.
[11]	V. Petkov, P.T. Jones, E. Boydens, B. Blanpain, and P. Wollants, Chemical corrosion mechanisms of magnesia-chromite and chrome-free refractory bricks by copper metal and anode slag, J. Eur. Ceram. Soc., 27(2007), No. 6, p. 2433.
[12]	M. Karakus, M.D. Crites, and M.E. Schlesinger, Cathodoluminescence microscopy characterization of chrome-free refractories for copper smelting and converting furnaces, J. Microsc., 200(2000), p. 50.
[13]	P.T. Jones, J. Vleugels, I. Volders, B. Blanpain, O. Van der Biest, and P. Wollants, A study of slag-infiltrated magnesia-chromite refractories using hybrid microwave heating, J. Eur. Ceram. Soc., 22(2002), p. 903.
[14]	A. Malfliet, S. Lotfian, L. Scheunis,V. Petkov, L. Pandelaers, P.T. Jones, and B. Blanpain, Degradation mechanisms and use of refractory linings in copper production processes:a critical review, J. Eur. Ceram. Soc., 34(2014), No. 3, p. 849.
[15]	C.A.R. González, W.F. Caley, and R.A.L. Drew, Copper matte penetration resistance of basic refractories, Metall. Mater. Trans. B, 38(2007), No. 2, p. 167.
[16]	R. Ceylantekin and C. Aksel, Improvements on the mechanical properties and thermal shock behavior of MgO-spinel composites refractories by ZrO₂ incorporation, Ceram. Int., 38(2012), No. 2, p. 995.
[17]	I. Ganesh and J.M.F. Ferreria, Synthesis and characterization of MgAl₂O₄-ZrO₂ composites, Ceram. Int., 35(2009), No. 1, p. 259.
[18]	R.R. Chen, P.X. He, J.N. Mou, and N. Wang, Research of slag corrosion resistance of chrome free refractories for RH vessel lining, Refractories, 39(2005), No. 5, p. 357.
[19]	B. Sahin and C. Aksel, Developments on the mechanical properties of MgO-MgAl₂O₄ composite refractories by ZrSiO₄-3mol% Y₂O₃ addition, J. Eur. Ceram. Soc., 32(2012), No. 1, p. 49.
[20]	R. Ceylantekin and C. Aksel, The comparison of mechanical behavior of MgO-MgAl₂O₄ with MgO-ZrO₂ and MgO-MgAl₂O₄-ZrSiO₄ composite refractories, Ceram. Int., 38(2012), No. 2, p. 1409.
[21]	G.X. Yin, B. Pan,X.K. Gao,and Q. Song, Corrosion resistance mechanism of magnesia zirconia brick to RH furnace slag, Refractories, 44(2010), No. 4, p. 413.
[22]	J. McKittrick and G. Kalonji, Non-stoichiometry and defect structures in rapidly solidified MgO-Al₂O₃-ZrO₂ ternary eutectics, Mater. Sci. Eng. A, 231(1997), No.1-2, p. 90.
[23]	P. Tassot, G. König, F.A. Seifert, and F. Liebau, Subsolidus, high temperature phase relations in the systems Al₂O₃-Cr₂O₃-ZrO₂, MgO-Cr₂O₃-ZrO₂, and MgO-Al₂O₃-ZrO₂, J. Mater. Sci., 21(1986), No. 10, p. 3479.
[24]	P. Tassot, G. König, F. Liebau, and F. Seifert. A new magnesium aluminium zirconium oxide, Mg_5+xAl_2.4-xZr_1.7+0.25xO₁₂ with -0.4 ≤ x ≤ 0.4, J. Appl. Cryst., 16(1983), p. 649.

Relative Articles

Cited By

Proportional views

数据统计

姓名
邮箱
手机号码
标题
留言内容
验证码

留言板

数据统计

分享

计量

A new synthetic route to MgO-MgAl₂O₄-ZrO₂ highly dispersed composite material through formation of Mg₅Al_2.4Zr_1.7O₁₂ metastable phase:synthesis and physical properties

中文摘要

A new synthetic route to MgO-MgAl₂O₄-ZrO₂ highly dispersed composite material through formation of Mg₅Al_2.4Zr_1.7O₁₂ metastable phase:synthesis and physical properties

Abstract

References

数据统计

Catalog