留言板

尊敬的读者、作者、审稿人, 关于本刊的投稿、审稿、编辑和出版的任何问题, 您可以本页添加留言。我们将尽快给您答复。谢谢您的支持!

姓名
邮箱
手机号码
标题
留言内容
验证码
Volume 25 Issue 7
Jul.  2018
数据统计

分享

计量
  • 文章访问数:  494
  • HTML全文浏览量:  68
  • PDF下载量:  9
  • 被引次数: 0
S. M. A. Haghi, S. A. Sajjadi,  and A. Babakhani, In-situ fabrication of Al(Zn)-Al2O3 graded composite using the aluminothermic reaction during hot pressing, Int. J. Miner. Metall. Mater., 25(2018), No. 7, pp. 832-839. https://doi.org/10.1007/s12613-018-1632-5
Cite this article as:
S. M. A. Haghi, S. A. Sajjadi,  and A. Babakhani, In-situ fabrication of Al(Zn)-Al2O3 graded composite using the aluminothermic reaction during hot pressing, Int. J. Miner. Metall. Mater., 25(2018), No. 7, pp. 832-839. https://doi.org/10.1007/s12613-018-1632-5
引用本文 PDF XML SpringerLink
研究论文

In-situ fabrication of Al(Zn)-Al2O3 graded composite using the aluminothermic reaction during hot pressing

  • 通讯作者:

    S. A. Sajjadi    E-mail: sajjadi@um.ac.ir

  • In this study, the fabrication of multilayer Al(Zn)–Al2O3 with different volume fractions of Al2O3 was investigated. Al and ZnO powders were milled by a planetary ball mill, after which five-layer functionally graded samples were produced through hot pressing at 580℃ and 90 MPa pressure for 30 min. Formation of reinforcing Al2O3 particles occurred in the aluminum matrix via the aluminothermic reaction. Determination of the ignition temperature of the aluminothermic reaction was accomplished using differential thermal and thermogravimetric analyses. Scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffractometery analyses were utilized to characterize the specimens. The thermal analysis results showed that the ignition temperatures for the aluminothermic reaction of layers with the highest and lowest ZnO contents were 667 and 670℃, respectively. Microstructural observation and chemical analysis confirmed the fabrication of Al(Zn)–Al2O3 functionally graded materials composites with precipitation of additional Zn in the matrix. Moreover, nearly dense functionally graded samples demonstrated minimum and maximum hardness values of HV 75 and HV 130, respectively.
  • Research Article

    In-situ fabrication of Al(Zn)-Al2O3 graded composite using the aluminothermic reaction during hot pressing

    + Author Affiliations
    • In this study, the fabrication of multilayer Al(Zn)–Al2O3 with different volume fractions of Al2O3 was investigated. Al and ZnO powders were milled by a planetary ball mill, after which five-layer functionally graded samples were produced through hot pressing at 580℃ and 90 MPa pressure for 30 min. Formation of reinforcing Al2O3 particles occurred in the aluminum matrix via the aluminothermic reaction. Determination of the ignition temperature of the aluminothermic reaction was accomplished using differential thermal and thermogravimetric analyses. Scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffractometery analyses were utilized to characterize the specimens. The thermal analysis results showed that the ignition temperatures for the aluminothermic reaction of layers with the highest and lowest ZnO contents were 667 and 670℃, respectively. Microstructural observation and chemical analysis confirmed the fabrication of Al(Zn)–Al2O3 functionally graded materials composites with precipitation of additional Zn in the matrix. Moreover, nearly dense functionally graded samples demonstrated minimum and maximum hardness values of HV 75 and HV 130, respectively.
    • loading
    • [1]
      Y. Lian, X. Liu, Z. Xu, J. Song, and Y. Yu, Preparation and properties of CVD-W coated W/Cu FGM mock-ups, Fusion Eng. Des., 88(2013), No. 9-10, p. 1694.
      [2]
      Y.G. Jung, S.W. Park, and S.C. Choi, Effect of CH4 and H2 on CVD of SiC and TiC for possible fabrication of SiC/TiC/C FGM, Mater. Lett., 30(1997), No. 5-6, p. 339.
      [3]
      B. Kieback, A. Neubrand, and H. Riedel, Processing techniques for functionally graded materials, Mater. Sci. Eng. A, 362(2003), No. 1-2, p. 81.
      [4]
      B. Dikici and M. Gavgali, The effect of sintering time on synthesis of in situ submicron α-Al2O3 particles by the exothermic reactions of CuO particles in molten pure Al, J. Alloys Compd., 551(2013), p. 101.
      [5]
      C. Feng and L. Froyen, In-situ P/M Al/(ZrB2+ Al2O3) MMCs: processing, microstructure and mechanical characterization, Acta Mater., 47(1999), No. 18, p. 4571.
      [6]
      S. Razavi-Tousi,, R. Yazdani-Rad, and S.A. Manafi, Effect of volume fraction and particle size of alumina reinforcement on compaction and densification behavior of Al–Al2O3 nanocomposites, Mater. Sci. Eng. A, 528(2011), No. 3, p. 1105.
      [7]
      M. Tavoosi, F. Karimzadeh, M. Enayati, and A. Heidarpour, Bulk Al–Zn/Al2O3 nanocomposite prepared by reactive milling and hot pressing methods, J. Alloys Compd., 475(2009), No. 1-2, p.198.
      [8]
      T.G. Durai, K. Das, and S. Das, Al(Zn)–4Cu/Al2O3 in-situ metal matrix composite synthesized by displacement reactions, J. Alloys Compd., 457(2008), No. 1-2, p. 435.
      [9]
      G.H. Zahid, T. Azhar, M. Musaddiq, S.S. Rizvi, M. Ashraf, N. Hussain, and M. Iqbal, In-situ processing and aging behaviour of an aluminium/Al2O3 composite, Mater. Des., 32(2011), No. 3, p. 1630.
      [10]
      P. Yu, C.J. Deng, N.G. Ma, M.Y. Yau, and D.H.L. Ng, Formation of nanostructured eutectic network in α-Al2O3 reinforced Al–Cu alloy matrix composite, Acta Mater., 51(2003), No. 12, p. 3445.
      [11]
      B. Yang, M. Sun, G.S. Gan, C.G. Xu, Z.J. Huang, H.B. Zhang, and Z.Z. Fang, In-situ Al2O3 particle-reinforced Al and Cu matrix composites synthesized by displacement reactions, J. Alloys Compd., 494(2010), No. 1-2, p. 261.
      [12]
      J.M. Wu and Z.Z. Li, Nanostructured composite obtained by mechanically driven reduction reaction of CuO and Al powder mixture, J. Alloys Compd., 299(2000), No. 1-2, p. 9.
      [13]
      Z.J. Huang, B. Yang, H. Cui, and J.S. Zhang, Study on the fabrication of Al matrix composites strengthened by combined in-situ alumina particle and in-situ alloying elements, Mater. Sci. Eng. A, 351(2003), No. 1-2, p. 15.
      [14]
      J.B. Fogagnolo, E.M.J.A. Pallone, D.R. Martin, C.S. Kiminami, C. Bolfarini, and W.J. Botta, Processing of Al matrix composites reinforced with Al–Ni compounds and Al2O3 by reactive milling and reactive sintering, J. Alloys Compd., 471(2009), No. 1-2, p. 448.
      [15]
      Z.C. Chen, T. Takeda, and K. Ikeda, Microstructural evolution of reactive-sintered aluminum matrix composites, Compos. Sci. Technol., 68(2008), No. 10-11, p. 2245.
      [16]
      J.J.S. Dilip, B.S.B. Reddy, S. Das, and K. Das, In-situ Al-based bulk nanocomposites by solid–state aluminothermic reaction in Al–Ti–O system, J. Alloys Compd., 475(2009), No. 1-2, p. 178.
      [17]
      H.G. Zhu, J. Min, J.L. Li, Y.L. Ai, L.Q. Ge, and H.Z. Wang, In situ fabrication of (α-Al2O3+Al3Zr)/Al composites in an Al–ZrO2 system, Compos. Sci. Technol., 70(2010), No. 15, p. 2183.
      [18]
      K.D. Woo and H.B. Lee, Fabrication of Al alloy matrix composite reinforced with subsive-sized Al2O3 particles by the in situ displacement reaction using high-energy ball-milled powder, Mater. Sci. Eng. A, 449-451(2007), p. 829.
      [19]
      T. Nagae, M. Mizubayashi, M. Yokota, M. Nose, T. Ishiguro, and S. Saji, Pulse current pressure sintering of Al/Al2O3 functionally graded material, [in] Proceedings of the International Symposium on Novel Materials Processing by Advanced Electromagnetic Energy Sources, Osaka, 2005, p. 301.
      [20]
      H.P. Thirtha Prasad, and N. Chikkanna, Experimental investigation on the effect of particle loading on microstructural, mechanical and fractural properties of Al/Al2O3 functionally graded materials, Int. J. Adv. Eng. Technol., 2(2011), No. 4, p. 161.
      [21]
      H. Tao, C.J. Deng, L.M. Zhang, and R.Z. Yuan, Fabrication of Al/Al2O3 composites and FGM, J. Mater. Sci. and Technol., 17(2001), No. 6, p. 646.
      [22]
      A. Maleki, M. Panjepour, B. Niroumand, and M. Meratian, Mechanism of zinc oxide–aluminum aluminothermic reaction, J. Mater. Sci., 45(2010), No. 20, p. 5574.
      [23]
      ASM International, ASM Handbook: Volume 3: Alloy Phase Diagrams, ASM International, 1992.
      [24]
      S. Hasani, M. Panjepour, and M. Shamanian, Oxidation and kinetic analysis of pure aluminum powder under nonisothermal condition, Open Access Scientific Reports, 1(2012), No. 8, p. 1.
      [25]
      T.G. Durai, K. Das, and S. Das, Synthesis and characterization of Al matrix composites reinforced by in situ alumina particulates, Mater. Sci. Eng. A, 445-446(2006), p. 100.
      [26]
      R.M. German, Powder Metallurgy Science, Metal Powder Industries, Princeton, 1984, p.279.
      [27]
      H.G. Zhu, J. Min, J.L. Li, Y.L. Ai, L.Q. Ge, and H.Z. Wang, In situ fabrication of (α-Al2O3+ Al3Zr)/Al composites in an Al–ZrO2 system, Compos. Sci. Technol., 70(2010), No. 15, p. 2183.

    Catalog


    • /

      返回文章
      返回