留言板

尊敬的读者、作者、审稿人, 关于本刊的投稿、审稿、编辑和出版的任何问题, 您可以本页添加留言。我们将尽快给您答复。谢谢您的支持!

姓名
邮箱
手机号码
标题
留言内容
验证码
Volume 26 Issue 7
Jul.  2019
Turn off MathJax
目录
数据统计

分享

计量
  • 文章访问数:  648
  • HTML全文浏览量:  137
  • PDF下载量:  20
  • 被引次数: 0
文章导航 >  矿物冶金与材料学报（英文）  > 2019  >  26(7): 878-888
Mustafa Ustundag and Remzi Varol, Comparison of a commercial powder and a powder produced from Ti-6Al-4V chips and their effects on compacts sintered by the sinter-HIP method, Int. J. Miner. Metall. Mater., 26(2019), No. 7, pp. 878-888. https://doi.org/10.1007/s12613-019-1787-8
Cite this article as:
Mustafa Ustundag and Remzi Varol, Comparison of a commercial powder and a powder produced from Ti-6Al-4V chips and their effects on compacts sintered by the sinter-HIP method, Int. J. Miner. Metall. Mater., 26(2019), No. 7, pp. 878-888. https://doi.org/10.1007/s12613-019-1787-8
shu
引用本文 PDF XML SpringerLink
研究论文

Comparison of a commercial powder and a powder produced from Ti-6Al-4V chips and their effects on compacts sintered by the sinter-HIP method

  • Department of Mechanical Engineering, Suleyman Demirel University, Isparta 32260, Turkey

  • 通讯作者:

    Mustafa Ustundag    E-mail: mustafaustundag@sdu.edu.tr

  • The present paper is related to the conversion of Ti-6Al-4V chips into powder and investigates the usability of the produced powder in powder metallurgy applications. In this regard, a disc-milling process was applied to Ti-6Al-4V chips and the obtained powder was subsequently compacted. The compacted samples were sintered by the sinter hot isostatic pressing (sinter-HIP) method at 1200℃ under high vacuum, their mechanical properties and microstructure were investigated and compared with those of commercial powder compacts subjected to the same preparation processes. The results showed that the produced powder exhibits greater flowability and higher apparent density than the commercial powder. However, the sintered products prepared from the commercial powder exhibited a higher relative density, lower porosity, and, as a result, greater flexural strength compared with the sintered compacts prepared from the produced powder. In addition, transgranular fracture was greater in the sintered products of the commercial powder. The microstructural studies revealed that the sintered products made from both the commercial and the produced powders consisted of α-and β-phase but contained more α-phase. All of the examined properties were found to be substantially affected by the particle size of the powders.
    • Research Article

    Comparison of a commercial powder and a powder produced from Ti-6Al-4V chips and their effects on compacts sintered by the sinter-HIP method

    + Author Affiliations
      Abstract
    • The present paper is related to the conversion of Ti-6Al-4V chips into powder and investigates the usability of the produced powder in powder metallurgy applications. In this regard, a disc-milling process was applied to Ti-6Al-4V chips and the obtained powder was subsequently compacted. The compacted samples were sintered by the sinter hot isostatic pressing (sinter-HIP) method at 1200℃ under high vacuum, their mechanical properties and microstructure were investigated and compared with those of commercial powder compacts subjected to the same preparation processes. The results showed that the produced powder exhibits greater flowability and higher apparent density than the commercial powder. However, the sintered products prepared from the commercial powder exhibited a higher relative density, lower porosity, and, as a result, greater flexural strength compared with the sintered compacts prepared from the produced powder. In addition, transgranular fracture was greater in the sintered products of the commercial powder. The microstructural studies revealed that the sintered products made from both the commercial and the produced powders consisted of α-and β-phase but contained more α-phase. All of the examined properties were found to be substantially affected by the particle size of the powders.
      • FullText(HTML)
    • loading
      • Supplements(0)
      • References(40)
    • [1]
      H.T. Wang, Z.Z. Fang, and P. Sun, A critical review of mechanical properties of powder metallurgy titanium, Int. J. Powder Metall., 46(2010), No. 5, p. 45.
      [2]
      N. Khanna and J.P. Davim, Design-of-experiments application in machining titanium alloys for aerospace structural components, Measurement, 61(2015), p. 280.
      [3]
      C. Veiga, J.P. Davim, and A.J.R. Loureiro, Properties and applications of titanium alloys:a brief review, Rev. Adv. Mater. Sci., 32(2012), p. 133.
      [4]
      C. Giordano, E. Saino, L. Rimondini, M.P. Pedeferri, L. Visai, A. Cigada, and R. Chiesa, Electrochemically induced anatase inhibits bacterial colonization on Titanium Grade 2 and Ti6Al4V alloy for dental and orthopedic devices, Colloids Surf. B, 88(2011), No.2, p. 648.
      [5]
      B. Rotmann, C. Lochbichler, and B. Friedrich, Challenges in titanium recycling-Do we need a new specification for secondary alloys?,[in] Proceedings of 6th European Metallurgical Conference (EMC 2011), Düsseldorf, 2011, p. 1465.
      [6]
      E.P. Lautenschlager and P. Monaghan, Titanium and titanium alloys as dental materials, Int. Dent. J., 43(1993), No. 3, p. 245.
      [7]
      M.J. Jackson and W. Ahmed, Surface Engineered Surgical Tools and Medical Devices, Springer Science + Business Media, New York, 2007, p. 533.
      [8]
      Z.Z. Fang, J.D. Paramore, P. Sun, K.S.R. Chandran, Y. Zhang, Y. Xia, F. Cao, M. Koopman, and M. Free, Powder metallurgy of titanium-past, present, and future, Int. Mater. Rev., 63(2018), No. 7. p. 407.
      [9]
      E.W. Lui, S. Palanisamy, M.S. Dargusch, and K. Xia, Effects of chip conditions on the solid state recycling of Ti-6Al-4V machining chips, J. Mater. Process. Technol., 238(2016), p. 297.
      [10]
      D.T. McDonald, E.W. Lui, S. Palanisamy, M.S. Dargusch, and K. Xia, Achieving superior strength and ductility in Ti-6Al-4V recycled from machining chips by equal channel angular pressing, Metall. Mater. Trans. A, 45(2014), No. 9, p. 4089.
      [11]
      T. Dikici and M. Sutcu, Effects of disc milling parameters on the physical properties and microstructural characteristics of Ti6Al4V powders, J. Alloys Compd., 723(2017), p. 395.
      [12]
      K.A. Nazari, A. Nouri, and T. Hilditch, Compressibility of a Ti-based alloy with varying amounts of surfactant prepared by high-energy ball milling, Powder Technol., 279(2015), p. 33.
      [13]
      S.R. Shial, M. Masanta, and D. Chaira, Recycling of waste Ti machining chips by planetary milling:Generation of Ti powder and development of in situ TiC reinforced Ti-TiC composite powder mixture, Powder Technol., 329(2018), p. 232.
      [14]
      A.M. Soufiani, F. Karimzadeh, M.H. Enayati, and A.M. Soufiani, The effect of type of atmospheric gas on milling behavior of nanostructured Ti6Al4V alloy, Adv. Powder Technol., 23(2012), No. 2, p. 264.
      [15]
      A. Canakci and T. Varol, A novel method for the production of metal powders without conventional atomization process, J. Cleaner Prod., 99(2015), p. 312.
      [16]
      S.H. Hong, D.W. Lee, and B.K. Kim, Manufacturing of aluminum flake powder from foil scrap by dry ball milling process, J. Mater. Process. Technol., 100(2000), No. 1-3, p. 105.
      [17]
      H.P. Tang, M. Qian, N. Liu, X.Z. Zhang, G.Y. Yang, and J. Wang, Effect of powder reuse times on additive manufacturing of Ti-6Al-4V by selective electron beam melting, JOM, 67(2015), No. 3, p. 555.
      [18]
      X.K. Zhou, Z.F. Xu, K. Wang, G.J. Li, T. Liu, Q. Wang, and J.C. He, One-step sinter-HIP method for preparation of functionally graded cemented carbide with ultrafine grains, Ceram. Int., 42(2016), No. 4, p. 5362.
      [19]
      C.B. Wei, X.Y. Song, J. Fu, X.M. Liu, Y. Gao, H.B. Wang, and S.X. Zhao, Microstructure and properties of ultrafine cemented carbides-Differences in spark plasma sintering and sinter-HIP, Mater. Sci. Eng. A, 552(2012), p. 427.
      [20]
      Z.Z. Fang, X. Wang, T. Ryu, K.S. Hwang, and H.Y. Sohn, Synthesis, sintering, and mechanical properties of nanocrystalline cemented tungsten carbide-A review, Int. J. Refract. Met. Hard Mater., 27(2009), No. 2, p. 288.
      [21]
      W.B. James and H. Corporation, Powder metallurgy methods and applications, ASM Handbook, 7(2015), p. 13.
      [22]
      Metal Powder Industries Federation, Standard Test Methods for Metal Powders & PM Products, Standard 03:Determination of Flow Rate of Free-Flowing Metal Powders Using the Hall Apparatus, Metal Powder Industries Federation, Princeton, 2016.
      [23]
      Metal Powder Industries Federation, Standard Test Methods for Metal Powders & PM Products, Standard 04:Determination of Apparent Density of Free-Flowing Metal Powders Using the Hall Apparatus, Metal Powder Industries Federation, Princeton, 2016.
      [24]
      Metal Powder Industries Federation, Standard Test Methods for Metal Powders & PM Products, Standard 41:Determination of Transverse Rupture Strength of Powder Metallurgy (PM) Materials, Metal Powder Industries Federation, Princeton, 2016.
      [25]
      Metal Powder Industries Federation, Standard Test Methods for Metal Powders & PM Products, Standard 42:Determination of Density of Compacted or Sintered Powder Metallurgy (PM) Products, Metal Powder Industries Federation, Princeton, 2016.
      [26]
      X. Goso and A. Kale, Production of titanium metal powder by the HDH process, J. South. Afr. Inst. Min. Metall., 111(2011), No. 3, p. 203.
      [27]
      R.M. German, Powder Metallurgy Science, Metal Powder Industry Federation, Princeton, New Jersey, 1994.
      [28]
      F. Fulchini, U. Zafar, C. Hare, M. Ghadiri, H. Tantawy, H. Ahmadian, and M. Poletto, Relationship between surface area coverage of flow-aids and flowability of cohesive particles, Powder Technol., 322(2017), p. 417.
      [29]
      R.M. German, Powder Metallurgy & Particulate Materials Processing:the Processes, Materials, Products, Properties and Applications, Metal Powder Industries Federation, Princeton, New Jersey, 2005.
      [30]
      X.Y. Xu, Mechanical Properties and Sintering Mechanisms of Powder Metallurgy Ti6Al4V[Dissertation], College of Illinois Institute of Technology, Chicago, Illinois, 2013.
      [31]
      S. Chikosha, T.C. Shabalala, and H.K. Chikwanda, Effect of particle morphology and size on roll compaction of Ti-based powders, Powder Technol., 264(2014), p. 310.
      [32]
      X.Y. Xu and P. Nash, Sintering mechanisms of armstrong prealloyed Ti-6Al-4V powders, Mater. Sci. Eng. A, 607(2014), p. 409.
      [33]
      X.Y. Xu, P. Nash, and D. Mangabhai, Characterization and sintering of Armstrong process titanium powder, JOM, 69(2017), No. 4, p. 770.
      [34]
      G.S. Upadhyaya, Powder Metallurgy Technology, Cambridge International Science Publishing, Cambridge, 2002.
      [35]
      J.M. Ting and R.Y. Lin, Effect of particle size distribution on sintering, J. Mater. Sci., 29(1994), No. 7, p. 1867.
      [36]
      J. Echeberria, J. Tarazona, J.Y. He, T. Butler, and F. Castro, Sinter-HIP of α-alumina powders with sub-micron grain sizes, J. Eur. Ceram. Soc., 22(2002), No.11, p. 1801.
      [37]
      Y.S Kwon, Y.X. Wu, P. Suri, and R.M. German, Simulation of the sintering densification and shrinkage behavior of powder-injection-molded 17-4 PH stainless steel, Metall. Mater. Trans. A, 35(2004), No. 1, p. 257.
      [38]
      B. Yalçın, Investigation for the Basis Properties of the Titanium Alloy Implants Produced with Powder Metallurgy Method[Dissertation], Süleyman Demirel University, Isparta, 2007.
      [39]
      J. Sieniawski, W. Ziaja, K. Kubiak, and M. Motyka, Microstructure and Mechanical Properties of High Strength Two-Phase Titanium Alloys,[in] J. Sieniawski and W. Ziaja eds., Titanium alloys-Advances in Properties Control, InTech, Croatia, 2013, p. 74.
      [40]
      F.J. Gil, M.P. Ginebra, J.M. Manero, and J.A. Planell, Formation of α-Widmanstätten structure:effects of grain size and cooling rate on the Widmanstätten morphologies and on the mechanical properties in Ti6Al4V alloy, J. Alloys Compd., 329(2001), No. 1-2, p. 142.
      • Relative Articles
      Cited By

    Catalog


    • /

      返回文章
      返回

      版权所有 ©《矿物冶金与材料学报（英文）》编辑部

      地址：北京市海淀区学院路30号邮政编码：100083

      电子邮箱：journal@ustb.edu.cn电话：+86-10-62332875

      本系统由 北京仁和汇智信息技术有限公司 开发    百度统计