| Cite this article as: |
Essam B. Moustafa and Mohammed A. Taha, Evaluation of the microstructure, thermal and mechanical properties of Cu/SiC nanocomposites fabricated by mechanical alloying, Int. J. Miner. Metall. Mater., 28(2021), No. 3, pp. 475-486. https://doi.org/10.1007/s12613-020-2176-z
|
Nano-sized silicon carbide (SiC: 0wt%, 1wt%, 2wt%, 4wt%, and 8wt%) reinforced copper (Cu) matrix nanocomposites were manufactured, pressed, and sintered at 775 and 875°C in an argon atmosphere. X-ray diffraction (XRD) and scanning electron microscopy were performed to characterize the microstructural evolution. The density, thermal expansion, mechanical, and electrical properties were studied. XRD analyses showed that with increasing SiC content, the microstrain and dislocation density increased, while the crystal size decreased. The coefficient of thermal expansion (CTE) of the nanocomposites was less than that of the Cu matrix. The improvement in the CTE with increasing sintering temperature may be because of densification of the microstructure. Moreover, the mechanical properties of these nanocomposites showed noticeable enhancements with the addition of SiC and sintering temperatures, where the microhardness and apparent strengthening efficiency of nanocomposites containing 8wt% SiC and sintered at 875°C were 958.7 MPa and 1.07 vol%−1, respectively. The electrical conductivity of the sample slightly decreased with additional SiC and increased with sintering temperature. The prepared Cu/SiC nanocomposites possessed good electrical conductivity, high thermal stability, and excellent mechanical properties.
| [1] |
S.L. Fu, X.H. Chen, and P. Liu, Preparation of CNTs/Cu composites with good electrical conductivity and excellent mechanical properties, Mater. Sci. Eng. A, 771(2020), art. No. 138656. doi: 10.1016/j.msea.2019.138656
|
| [2] |
E.B. Moustafa and M.A. Taha, Preparation of high strength graphene reinforced Cu-based nanocomposites via mechanical alloying method: Microstructural, mechanical and electrical properties, Appl. Phys. A, 126(2020), No. 3, art. No. 220. doi: 10.1007/s00339-020-3412-0
|
| [3] |
Y.A. Sorkhe, H. Aghajani, and A.T. Tabrizi, Mechanical alloying and sintering of nanostructured TiO2 reinforced copper composite and its characterization, Mater. Des., 58(2014), p. 168. doi: 10.1016/j.matdes.2014.01.040
|
| [4] |
M.A. Taha and M.F. Zawrah, Effect of nano ZrO2 on strengthening and electrical properties of Cu-matrix nanocomposits prepared by mechanical alloying, Ceram. Int., 43(2017), No. 15, p. 12698. doi: 10.1016/j.ceramint.2017.06.153
|
| [5] |
M.R. Akbarpour, H.M. Mirabad, and S. Alipour, Microstructural and mechanical characteristics of hybrid SiC/Cu composites with nano- and micro-sized SiC particles, Ceram. Int., 45(2019), No. 3, p. 3276. doi: 10.1016/j.ceramint.2018.10.235
|
| [6] |
M.F. Zawrah, H.A. Mostafa, and M.A. Taha, Effect of SiC content on microstructure, mechanical and electrical properties of sintered Al–20Si–xSiC nanocomposites fabricated by mechanical alloying, Mater. Res. Express, 6(2019), No. 12, art. No. 125014. doi: 10.1088/2053-1591/ab534e
|
| [7] |
J.R. Yang, L. Wang, X.R. Tan, Q. Zhi, R.B. Yang, G.P. Zhang, Z.X. Liu, X.H. Ge, and E.J. Liang, Effect of sintering temperature on the thermal expansion behavior of ZrMgMo3O12p/2024Al composite, Ceram. Int., 44(2018), No. 9, p. 10744. doi: 10.1016/j.ceramint.2018.03.110
|
| [8] |
A.Z. Naser and B.M. Darras, Experimental investigation of Mg/SiC composite fabrication via friction stir processing, Int. J. Adv. Manuf. Technol., 91(2017), p. 781. doi: 10.1007/s00170-016-9801-z
|
| [9] |
M.A. Taha, A.H. Nassar, and M.F. Zawrah, In-situ formation of composite having hard outer layer based on aluminum dross reinforced by SiC and TiO2, Constr. Build. Mater., 248(2020), art. No. 118638. doi: 10.1016/j.conbuildmat.2020.118638
|
| [10] |
M.N. Arif, M.Z. Bukhari, D. Brabazon, and M.S.J. Hashmi, Coefficient of thermal expansion (CTE) study in metal matrix composite of CuSiC vs AlSiC, IOP Conf. Ser.:Mater. Sci. Eng., 701(2019), No. 1, art. No. 012057. doi: 10.1088/1757-899X/701/1/012057
|
| [11] |
J. Sheng, L.D. Wang, D. Li, W.P. Cao, Y. Feng, M. Wang, Z.Y. Yang, Y. Zhao, and W.D. Fei, Thermal expansion behavior of copper matrix composite containing negative thermal expansion PbTiO3 particles, Mater. Des., 132(2017), p. 442. doi: 10.1016/j.matdes.2017.06.061
|
| [12] |
J. Khosravi, M.K.B. Givi, M. Barmouz, and A. Rahi, Microstructural, mechanical, and thermophysical characterization of Cu/WC composite layers fabricated via friction stir processing, Int. J. Adv. Manuf. Technol., 74(2014), p. 1087. doi: 10.1007/s00170-014-6050-x
|
| [13] |
C.J. Hsu, C.Y. Chang, P.W. Kao, N.J. Ho, and C.P. Chang, Al–Al3Ti nanocomposites produced in situ by friction stir processing, Acta Mater., 54(2006), No. 19, p. 5241. doi: 10.1016/j.actamat.2006.06.054
|
| [14] |
M.A. Taha, A.H. Nassar, and M.F. Zawrah, Improvement of wettability, sinterability, mechanical and electrical properties of Al2O3–Ni nanocomposites prepared by mechanical alloying, Ceram. Int., 43(2017), No. 4, p. 3576. doi: 10.1016/j.ceramint.2016.11.194
|
| [15] |
R.A. Youness, M.A. Taha, and M.A. Ibrahim, Effect of sintering temperatures on the in vitro bioactivity, molecular structure and mechanical properties of titanium/carbonated hydroxyapatite nanobiocomposites, J. Mol. Struct., 1150(2017), p. 188. doi: 10.1016/j.molstruc.2017.08.070
|
| [16] |
M.A. Taha, R.A. Youness, and M. Ibrahim, Biocompatibility, physico-chemical and mechanical properties of hydroxyapatite-based silicon dioxide nanocomposites for biomedical applications, Ceram. Int., 46(2020), No. 15, p. 23599. doi: 10.1016/j.ceramint.2020.06.132
|
| [17] |
R.A. Youness, M.A. Taha, and M.A. Ibrahim, In vitro bioactivity, molecular structure and mechanical properties of zirconia-carbonated hydroxyapatite nanobiocomposites sintered at different temperatures, Mater. Chem. Phys., 239(2020), art. No. 122011. doi: 10.1016/j.matchemphys.2019.122011
|
| [18] |
M.A. Taha, R.A. Youness, and M.F. Zawrah, Review on nanocomposites fabricated by mechanical alloying, Int. J. Miner. Metall. Mater., 26(2019), No. 9, p. 1047. doi: 10.1007/s12613-019-1827-4
|
| [19] |
R.A. Youness, M.A. Taha, and M. Ibrahim, Dense alumina-based carbonated fluorapatite nanobiocomposites for dental applications, Mater. Chem. Phys., 257(2021), art. No. 123264. doi: 10.1016/j.matchemphys.2020.123264
|
| [20] |
R.A. Youness, M.A. Taha, H. Elhaes, and M. Ibrahim, Molecular modeling, FTIR spectral characterization and mechanical properties of carbonated-hydroxyapatite prepared by mechanochemical synthesis, Mater. Chem. Phys., 190(2017), p. 209. doi: 10.1016/j.matchemphys.2017.01.004
|
| [21] |
R.A. Youness, M.A. Taha, H. Elhaes, and M. Ibrahim, Preparation, fourier transform infrared characterization and mechanical properties of hydroxyapatite nanopowders, J. Comput. Theor. Nanosci., 14(2017), No. 5, p. 2409. doi: 10.1166/jctn.2017.6841
|
| [22] |
R.A. Youness, M.A. Taha, A.A. El-Kheshen, N. El-Faramawy, and M. Ibrahim, In vitro bioactivity evaluation, antimicrobial behavior and mechanical properties of cerium-containing phosphate glasses, Mater. Res. Express, 6(2019), No. 7, art. No. 075212. doi: 10.1088/2053-1591/ab15b5
|
| [23] |
R.A. Youness, M.A. Taha, A.A. El-Kheshen, and M. Ibrahim, Influence of the addition of carbonated hydroxyapatite and selenium dioxide on mechanical properties and in vitro bioactivity of borosilicate inert glass, Ceram. Int., 44(2018), No. 17, p. 20677. doi: 10.1016/j.ceramint.2018.08.061
|
| [24] |
M.A. Ouis, M.A. Taha, G.T. El-Bassyouni, and M.A. Azooz, Thermal, mechanical and electrical properties of lithium phosphate glasses doped with copper oxide, Bull. Mater. Sci., 42(2019), art. No. 246. doi: 10.1007/s12034-019-1897-y
|
| [25] |
M.F. Zawrah, M.A. Taha, and H.A. Mostafa, In-situ formation of Al2O3/Al core-shell from waste material: Production of porous composite improved by graphene, Ceram. Int., 44(2018), No. 9, p. 10693. doi: 10.1016/j.ceramint.2018.03.101
|
| [26] |
M. Hu, Y.L. Zhang, L.L. Tang, L. Shan, J. Gao, and P.L. Ding, Surface modifying of SiC particles and performance analysis of SiCp/Cu composites, Appl. Surf. Sci., 332(2015), p. 720. doi: 10.1016/j.apsusc.2015.01.130
|
| [27] |
M.A. Taha, G.M. Elkomy, H.A. Mostafa, and E.S. Gouda, Effect of ZrO2 contents and ageing times on mechanical and electrical properties of Al–4.5wt.% Cu nanocomposites prepared by mechanical alloying, Mater. Chem. Phys., 206(2018), p. 116. doi: 10.1016/j.matchemphys.2017.11.058
|
| [28] |
M.A. Taha and M.F. Zawrah, Mechanical alloying and sintering of a Ni/10wt.%Al2O3 nanocomposite and its characterization, Silicon, 10(2018), p. 1351. doi: 10.1007/s12633-017-9611-4
|
| [29] |
D. Ağaoğulları, Effects of ZrC content and mechanical alloying on the microstructural and mechanical properties of hypoeutectic Al–7wt.% Si composites prepared by spark plasma sintering, Ceram. Int., 45(2019), No. 10, p. 13257. doi: 10.1016/j.ceramint.2019.04.013
|
| [30] |
A.S. Prosviryakov, SiC content effect on the properties of Cu–SiC composites produced by mechanical alloying, J. Alloys Compd., 632(2015), p. 707. doi: 10.1016/j.jallcom.2015.01.298
|
| [31] |
M. Karadag and G. Acikbas, Investigation of electrical and mechanical properties of Cu matrix TiC reinforced composites, Sch. J. Eng. Technol., 6(2018), No. 2, p. 58.
|
| [32] |
Y. Sahin and M. Acılar, Production and properties of SiCp-reinforced aluminium alloy composites, Composites Part A, 34(2003), No. 8, p. 709. doi: 10.1016/S1359-835X(03)00142-8
|
| [33] |
W.S. AbuShanab, E.B. Moustafa, M.A. Taha, and R.A. Youness, Synthesis and structural properties characterization of titania/zirconia/calcium silicate nanocomposites for biomedical applications, Appl. Phys. A, 126(2020), No. 10, art. No. 787. doi: 10.1007/s00339-020-03975-8
|
| [34] |
R.A. Youness, M.A. Taha, and M. Ibrahim, In vitro bioactivity, physical and mechanical properties of carbonated-fluoroapatite during mechanochemical synthesis, Ceram. Int., 44(2018), No. 17, p. 21323. doi: 10.1016/j.ceramint.2018.08.184
|
| [35] |
M. Rahimian, N. Ehsani, N. Parvin, and H. reza Baharvandi, The effect of particle size, sintering temperature and sintering time on the properties of Al–Al2O3 composites, made by powder metallurgy, J. Mater. Process. Technol., 209(2009), No. 14, p. 5387. doi: 10.1016/j.jmatprotec.2009.04.007
|
| [36] |
Z.B. Lei, K. Zhao, Y.G. Wang, and L.N. An, Thermal expansion of Al matrix composites reinforced with hybrid micro-/nano-sized Al2O3 particles, J. Mater. Sci. Technol., 30(2014), No. 1, p. 61. doi: 10.1016/j.jmst.2013.04.022
|
| [37] |
K. Azmi, M.N. Derman, and A.M.M.A. Bakri, The themal expansion behavior of Cu–SiCp composites, Adv. Mater. Res., 795(2013), p. 237. doi: 10.4028/www.scientific.net/AMR.795.237
|
| [38] |
W.F. Guo, Y.Z. Wang, A.D. Li, T.F. Jiao, and F.M. Gao, Effect of sintering temperature on microstructure, electrical properties, and thermal expansion of perovskite-type La0.8Ca0.2CrO3 complex oxides synthesized by a combustion method, J. Electron. Mater., 42(2013), No. 6, p. 939. doi: 10.1007/s11664-012-2464-0
|
| [39] |
W.S. AbuShanab, E.B. Moustafa, E. Ghandourah, and M.A. Taha, Effect of graphene nanoparticles on the physical and mechanical properties of the Al2024-graphene nanocomposites fabricated by powder metallurgy, Results Phys., 19(2020), art. No. 103343. doi: 10.1016/j.rinp.2020.103343
|
| [40] |
L.D. Wang, Y. Cui, B. Li, S. Yang, R.Y. Li, Z. Liu, R. Vajtai, and W.D. Fei, High apparent strengthening efficiency for reduced graphene oxide in copper matrix composites produced by molecule-lever mixing and high-shear mixing, RSC Adv., 5(2015), No. 63, p. 51193. doi: 10.1039/C5RA04782J
|
| [41] |
C. Carreño-Gallardo, I. Estrada-Guel, C. López-Meléndez, E. Ledezma-Sillas, R. Castañeda-Balderas, R. Pérez-Bustamante, and J.M. Herrera-Ramírez, B4C particles reinforced Al2024 composites via mechanical milling, Metals, 8(2018), No. 8, p. 647. doi: 10.3390/met8080647
|
| [42] |
P.R. Matli, F. Ubaid, R.A. Shakoor, G. Parande, V. Manakari, M. Yusuf, A.M.A. Mohamed, and M. Gupta, Improved properties of Al–Si3N4 nanocomposites fabricated through a microwave sintering and hot extrusion process, RSC Adv., 7(2017), No. 55, p. 34401. doi: 10.1039/C7RA04148A
|
| [43] |
F.Y. Chen, J.M. Ying, Y.F. Wang, S.Y. Du, Z.P. Liu, and Q. Huang, Effects of graphene content on the microstructure and properties of copper matrix composites, Carbon, 96(2016), p. 836. doi: 10.1016/j.carbon.2015.10.023
|
| [44] |
M.A. Taha, R.A. Youness, and M.A. Ibrahim, Evolution of the physical, mechanical and electrical properties of sic-reinforced Al 6061 composites prepared by stir cast method, Biointerface Res. Appl. Chem., 11(2021), No. 2, p. 8946.
|
| [45] |
E. Tekoğlu, D. Ağaoğulları, Y. Yürektürk, B. Bulut, and M.L. Öveçoğlu, Characterization of LaB6 particulate-reinforced eutectic Al–12.6wt% Si composites fabricated via mechanical alloying and spark plasma sintering, Powder Technol., 340(2018), p. 473. doi: 10.1016/j.powtec.2018.09.055
|
| [46] |
C.D. Wu, P. Fang, G.Q. Luo, F. Chen, Q. Shen, L.M. Zhang, and E.J. Lavernia, Effect of plasma activated sintering parameters on microstructure and mechanical properties of Al-7075/B4C composites, J. Alloys Compd., 615(2014), p. 276. doi: 10.1016/j.jallcom.2014.06.110
|
| [47] |
G.C. Efe, M. Ipek, S. Zeytin, and C. Bindal, An investigation of the effect of SiC particle size on Cu–SiC composites, Composites Part B, 43(2012), No. 4, p. 1813. doi: 10.1016/j.compositesb.2012.01.006
|
| [48] |
D.-H. Kwon, D.N. Thuy, X.H. Khoa, P.-P. Choi, M.-G. Chang, Y.-J. Yum, J.S. Kim, and Y.S. Kwon, Mechanical, electrical and wear properties of Cu–TiB2 nanocomposites fabricated by MA-SHS and SPS, J. Ceram. Process. Res., 7(2006), No. 3, p. 275.
|
| [49] |
S. Islak, D. Kır, and S. Buytoz, Effect of sintering temperature on electrical and microstructure properties of hot pressed Cu–TiC composites, Sci. Sintering, 46(2014), No. 1, p. 15. doi: 10.2298/SOS1401015I
|
| [50] |
C. Ayyappadas, A. Muthuchamy, A.R. Annamalai, and D.K. Agrawal, An investigation on the effect of sintering mode on various properties of copper–graphene metal matrix composite, Adv. Powder Technol., 28(2017), No. 7, p. 1760. doi: 10.1016/j.apt.2017.04.013
|
本系统由
北京仁和汇智信息技术有限公司
开发
下载:
