Abstract:
Reaction-bonded B
4C–SiC composites are highly promising materials for numerous advanced technological applications. However, their microstructure evolution mechanism remains unclear. Herein, B
4C–SiC composites were fabricated through the Si-melt infiltration process. The influences of the sintering time and the B
4C content on the mechanical properties, microstructure, and phase evolution were investigated. X-ray diffraction results showed the presence of SiC, boron silicon, boron silicon carbide, and boron carbide. Scanning electron microscopy results showed that with the increase in the boron carbide content, the Si content decreased and the unreacted B
4C amount increased when the sintering temperature reached 1650°C and the sintering time reached 1 h. The unreacted B
4C diminished with increasing sintering time and temperature when B
4C content was lower than 35wt%. Further microstructure analysis showed a transition area between B
4C and Si, with the C content marginally higher than in the Si area. This indicates that after the silicon infiltration, the diffusion mechanism was the primary sintering mechanism of the composites. As the diffusion process progressed, the hardness increased. The maximum values of the Vickers hardness, flexural strength, and fracture toughness of the reaction-bonded B
4C–SiC ceramic composite with 12wt% B
4C content sintered at 1600°C for 0.5 h were about HV 2400, 330 MPa, and 5.2 MPa·m
0.5, respectively.