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Chen Ma, Dong Wang, Jinyu Liu, Ning Peng, Wei Shang, and Yuqing Wen, Preparation and property of self-sealed plasma electrolytic oxide coating on magnesium alloy, Int. J. Miner. Metall. Mater., 30(2023), No. 5, pp.959-969. https://dx.doi.org/10.1007/s12613-022-2542-0
Chen Ma, Dong Wang, Jinyu Liu, Ning Peng, Wei Shang, and Yuqing Wen, Preparation and property of self-sealed plasma electrolytic oxide coating on magnesium alloy, Int. J. Miner. Metall. Mater., 30(2023), No. 5, pp.959-969. https://dx.doi.org/10.1007/s12613-022-2542-0
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镁合金自密封等离子电解氧化膜的制备及性能

摘要: 等离子体电化学氧化(PEO)是一种应用广泛的在镁合金表面形成陶瓷涂层的表面改性技术。但是,在升压过程中,由于产生的电火花不断破坏涂层,在涂层表面形成微孔和微裂纹,为材料的腐蚀埋下隐患。材料科学中的一个长期追求是开发基于单一材料的自密封涂层,无需先氧化然后密封。因此,本文报道了一种通过四次电压和溶胶添加制备自密封PEO涂层的新方法。通过扫描电子显微镜(SEM)、能量色散X射线光谱(EDS)和X射线衍射仪(XRD)对其形貌和结构进行了表征。使用Image Pro Plus 6.0测定涂层的孔隙率,涂层孔隙率从8.53%降至0.51%。同时,涂层厚度比传统PEO涂层增加了四倍。使用电化学测试评估了每个样品的耐蚀性能,结果表明,该自密封涂层的icorr从9.152 × 10−2降低到6.152 × 10–4 mA·cm−2,样品的RT从2.19 × 104提高到2.33 × 105 Ω·cm2。盐雾试验表明,涂层表面仅在336 h出现腐蚀点。此外,本文还分析了PEO涂层自密封行为的机理。

 

Preparation and property of self-sealed plasma electrolytic oxide coating on magnesium alloy

Abstract: Plasma electrochemical oxidation (PEO) is a surface modification technology to form ceramic coatings on magnesium alloys. However, its application is limited due to its defects. This work reports a novel preparation of in-situ sealing of PEO coatings by four-layer voltage and sol addition. The morphology and structure were characterized by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), and X-ray diffractometer (XRD). Image-Pro Plus 6.0 was used to determine the porosity of the coating, which was decreased from 8.53% to 0.51%. Simultaneously, the coating thickness was increased by a factor of four. The anti-corrosion performance of each sample was evaluated using electrochemical tests, and the findings revealed that the corrosion current density of coatings (icorr) of the samples were lowered from 9.152 × 10–2 to 6.152 × 10–4 mA·cm−2, and the total resistance (RT) of the samples were enhanced from 2.19 × 104 to 2.33 × 105 Ω·cm2. The salt spray test used to simulate the actual environment showed that corrosion points appeared on the surface of the coating only at the 336 h. In addition, the mechanism of PEO self-sealing behavior was described in this article.

 

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