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Juncheng Li, Guoxuan Li, Feng Qiu, Rong Wang, Jinshan Liang, Yi Zhong, Dong Guan, Jingwei Li, Seetharaman Sridhar, and Zushu Li, Nucleation and growth control for iron- and phosphorus-rich phases from a modified steelmaking waste slag, Int. J. Miner. Metall. Mater., 30(2023), No. 2, pp.378-387. https://dx.doi.org/10.1007/s12613-022-2553-x
Juncheng Li, Guoxuan Li, Feng Qiu, Rong Wang, Jinshan Liang, Yi Zhong, Dong Guan, Jingwei Li, Seetharaman Sridhar, and Zushu Li, Nucleation and growth control for iron- and phosphorus-rich phases from a modified steelmaking waste slag, Int. J. Miner. Metall. Mater., 30(2023), No. 2, pp.378-387. https://dx.doi.org/10.1007/s12613-022-2553-x
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改质钢渣中铁/磷富集相形核与长大行为研究

摘要: 回收钢渣中的铁(Fe)和磷(P),不仅可以减轻钢渣堆积带来的环境负担,而且是钢铁工业发展循环经济、实现可持续发展的必由之路。本文旨在通过研究B2O3改质钢渣中富铁相(Fe3O4)和富磷相(Ca10P6O25)的结晶动力学规律确定Fe3O4与Ca10P6O25晶体可控生长的温度制度。本研究采用高温激光共聚焦扫描显微镜(CLSM)在线观测CaO–SiO2–FeO–P2O5–B2O3熔体的结晶行为,使用经典的结晶动力学理论计算Fe3O4与Ca10P6O25晶体的形核和长大速率。研究结果表明,CaO–SiO2–FeO–P2O5–B2O3熔体在冷却过程中初晶相Fe3O4析出温度范围为1300–1150°C,棒状的第二相Ca10P6O25在1150–1000°C温度区间内析出,且Fe3O4相的结晶能力大于Ca10P6O25相。综合考虑Fe3O4相与Ca10P6O25相的形核与长大速率,最终确定两相选择性结晶长大的最佳温度区间为(1055 ± 25)°C,即在1080–1030°C温度范围内对CaO–SiO2–FeO–P2O5–B2O3熔体进行缓慢冷却有利于Fe3O4与Ca10P6O25晶体的结晶长大,从而为后续从渣中选择性分离Fe3O4相与Ca10P6O25相创造了必要条件。

 

Nucleation and growth control for iron- and phosphorus-rich phases from a modified steelmaking waste slag

Abstract: Recovering the iron (Fe) and phosphorus (P) contained in steelmaking slags not only reduces the environmental burden caused by the accumulated slag, but also is the way to develop a circular economy and achieve sustainable development in the steel industry. We had previously found the possibility of recovering Fe and P resources, i.e., magnetite (Fe3O4) and calcium phosphate (Ca10P6O25), contained in steelmaking slags by adjusting oxygen partial pressure and adding modifier B2O3. As a fundamental study for efficiently recovering Fe and P from steelmaking slag, in this study, the crystallization behavior of the CaO–SiO2–FeO–P2O5–B2O3 melt has been observed in situ, using a confocal scanning laser microscope (CLSM). The kinetics of nucleation and growth of Fe- and P-rich phases have been calculated using a classical crystallization kinetic theory. During cooling, a Fe3O4 phase with faceted morphology was observed as the 1st precipitated phase in the isothermal interval of 1300–1150°C, while Ca10P6O25, with rod-shaped morphology, was found to be the 2nd phase to precipitate in the interval of 1150–1000°C. The crystallization abilities of Fe3O4 and Ca10P6O25 phases in the CaO–SiO2–FeO–P2O5–B2O3 melt were quantified with the index of (TUTI)/TI (where TI represents the peak temperature of the nucleation rate and TU stands for that of growth rate), and the crystallization ability of Fe3O4 was found to be larger than that of Ca10P6O25 phase. The range of crystallization temperature for Fe3O4 and Ca10P6O25 phases was optimized subsequently. The Fe3O4 and Ca10P6O25 phases are the potential sources for ferrous feedstock and phosphate fertilizer, respectively.

 

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