Abstract:
Recovering the iron (Fe) and phosphorus (P) contained in steelmaking slags not only reduces the environmental burden caused by the accumulated slag, but also is the way to develop a circular economy and achieve sustainable development in the steel industry. We had previously found the possibility of recovering Fe and P resources, i.e., magnetite (Fe
3O
4) and calcium phosphate (Ca
10P
6O
25), contained in steelmaking slags by adjusting oxygen partial pressure and adding modifier B
2O
3. As a fundamental study for efficiently recovering Fe and P from steelmaking slag, in this study, the crystallization behavior of the CaO–SiO
2–FeO–P
2O
5–B
2O
3 melt has been observed
in situ, using a confocal scanning laser microscope (CLSM). The kinetics of nucleation and growth of Fe- and P-rich phases have been calculated using a classical crystallization kinetic theory. During cooling, a Fe
3O
4 phase with faceted morphology was observed as the 1st precipitated phase in the isothermal interval of 1300–1150°C, while Ca
10P
6O
25, with rod-shaped morphology, was found to be the 2nd phase to precipitate in the interval of 1150–1000°C. The crystallization abilities of Fe
3O
4 and Ca
10P
6O
25 phases in the CaO–SiO
2–FeO–P
2O
5–B
2O
3 melt were quantified with the index of (
TU −
TI)/
TI (where
TI represents the peak temperature of the nucleation rate and
TU stands for that of growth rate), and the crystallization ability of Fe
3O
4 was found to be larger than that of Ca
10P
6O
25 phase. The range of crystallization temperature for Fe
3O
4 and Ca
10P
6O
25 phases was optimized subsequently. The Fe
3O
4 and Ca
10P
6O
25 phases are the potential sources for ferrous feedstock and phosphate fertilizer, respectively.