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Zhongxian Wu, Dongping Tao, Youjun Tao, Man Jiang, and Patrick Zhang, A novel cationic collector for silicon removal from collophane using reverse flotation under acidic conditions, Int. J. Miner. Metall. Mater., 30(2023), No. 6, pp.1038-1047. https://dx.doi.org/10.1007/s12613-022-2580-7
Zhongxian Wu, Dongping Tao, Youjun Tao, Man Jiang, and Patrick Zhang, A novel cationic collector for silicon removal from collophane using reverse flotation under acidic conditions, Int. J. Miner. Metall. Mater., 30(2023), No. 6, pp.1038-1047. https://dx.doi.org/10.1007/s12613-022-2580-7
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一种用于酸性条件下胶磷矿反浮选脱硅的新型阳离子捕收剂

摘要: 针对目前胶磷矿反浮选脱硅阳离子捕收剂的选择性差、仅适用于弱碱性矿浆条件、消泡难等问题,本研究采用主要成分为十六烷基三甲基溴化铵(CTAB)和邻苯二甲酸二丁酯(DBP)的两种化工厂副产品研发了一种新型、经济、高效的胶磷矿反浮选脱硅阳离子捕收剂。在微浮选试验中,当pH值为6–10,新型捕收剂用量为25 mg·L−1时,石英和氟磷灰石纯矿物之间存在显著的可浮性差异。在pH值为6,新型捕收剂用量为0.4 kg·t−1时,对脱镁磷精矿进行粗选脱硅浮选试验,获得了P2O5品位为29.33wt%、SiO2品位为12.66wt%、P2O5回收率为79.69wt%的胶磷矿精矿指标。利用FTIR、Zeta电位和接触角测量进行机理研究,研究结果表明新型捕收剂对石英的吸附能力高于氟磷灰石,同时DBP的协同效应也增强了石英和氟磷灰石之间疏水性的差异。泡沫稳定性试验结果表明,新型阳离子捕收剂的最大消泡率可达142.8 mL·min−1,其消泡速率远高于其他常见传统阳离子捕收剂。

 

A novel cationic collector for silicon removal from collophane using reverse flotation under acidic conditions

Abstract: We analyzed a novel cationic collector using chemical plant byproducts, such as cetyltrimethylammonium bromide (CTAB) and dibutyl phthalate (DBP). Our aim is to establish a highly effective and economical process for the removal of quartz from collophane. A microflotation test with a 25 mg·L−1 collector at pH value of 6–10 demonstrates a considerable difference in the floatability of pure quartz and fluorapatite. Flotation tests for a collophane sample subjected to the first reverse flotation for magnesium removal demonstrates that a rough flotation process (using a 0.4 kg·t−1 new collector at pH = 6) results in a collophane concentrate with 29.33wt% P2O5 grade and 12.66wt% SiO2 at a 79.69wt% P2O5 recovery, providing desirable results. Mechanism studies using Fourier transform infrared spectroscopy, zeta potential, and contact angle measurements show that the adsorption capacity of the new collector for quartz is higher than that for fluorapatite. The synergistic effect of DBP increases the difference in hydrophobicity between quartz and fluorapatite. The maximum defoaming rate of the novel cationic collector reaches 142.8 mL·min−1. This is considerably higher than that of a conventional cationic collector.

 

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