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Kaiyang Wang, Shaojie Lv, Honghui Wu, Guilin Wu, Shuize Wang, Junheng Gao, Jiaming Zhu, Xusheng Yang, and Xinping Mao, Recent research progress on the phase-field model of microstructural evolution during metal solidification, Int. J. Miner. Metall. Mater., 30(2023), No. 11, pp.2095-2111. https://dx.doi.org/10.1007/s12613-023-2710-x
Kaiyang Wang, Shaojie Lv, Honghui Wu, Guilin Wu, Shuize Wang, Junheng Gao, Jiaming Zhu, Xusheng Yang, and Xinping Mao, Recent research progress on the phase-field model of microstructural evolution during metal solidification, Int. J. Miner. Metall. Mater., 30(2023), No. 11, pp.2095-2111. https://dx.doi.org/10.1007/s12613-023-2710-x
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金属凝固过程微观组织演化相场模型研究进展

摘要: 凝固过程的微观组织结构信息对了解金属材料的力学性能至关重要,其中成分和铸造参数对凝固过程和合金微观结构具有重要影响。采用相场方法,基于自由能最小化原理,无需追踪固/液相界面,极大地加速了金属凝固微观结构的优化研发工作。本文首先全面介绍了相场法的数值求解、动力学和热力学模型,以及参数的无量纲处理。然后总结了应用相场模拟研究合金成分和铸造工艺参数对金属凝固结构影响的最新进展。文章详细讨论了C、B、Si几种典型元素以及冷却速率、拉速、扫描速度、各向异性和重力等工艺参数对凝固组织的影响。最后,展望了多相场方法在金属及其合金凝固过程中的应用前景。这项工作研究旨在推动多相场模拟在金属及其合金凝固过程中的广泛应用。

 

Recent research progress on the phase-field model of microstructural evolution during metal solidification

Abstract: Solidification structure is a key aspect for understanding the mechanical performance of metal alloys, wherein composition and casting parameters considerably influence solidification and determine the unique microstructure of the alloys. By following the principle of free energy minimization, the phase-field method eliminates the need for tracking the solid/liquid phase interface and has greatly accelerated the research and development efforts geared toward optimizing metal solidification microstructures. The recent progress in the application of phase-field simulation to investigate the effect of alloy composition and casting process parameters on the solidification structure of metals is summarized in this review. The effects of several typical elements and process parameters, including carbon, boron, silicon, cooling rate, pulling speed, scanning speed, anisotropy, and gravity, on the solidification structure are discussed. The present work also addresses the future prospects of phase-field simulation and aims to facilitate the widespread applications of phase-field approaches in the simulation of microstructures during solidification.

 

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