金属凝固过程微观组织演化相场模型研究进展

王凯阳; 吕少杰; 吴宏辉; 吴桂林; 汪水泽; 高军恒; 朱家明; 杨许生; 毛新平

doi:10.1007/s12613-023-2710-x

Volume 30 Issue 11

Nov. 2023

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文章导航 > 矿物冶金与材料学报（英文） > 2023 > 30(11): 2095-2111

Kaiyang Wang, Shaojie Lv, Honghui Wu, Guilin Wu, Shuize Wang, Junheng Gao, Jiaming Zhu, Xusheng Yang, and Xinping Mao, Recent research progress on the phase-field model of microstructural evolution during metal solidification, Int. J. Miner. Metall. Mater., 30(2023), No. 11, pp. 2095-2111. https://doi.org/10.1007/s12613-023-2710-x

Cite this article as:

Kaiyang Wang, Shaojie Lv, Honghui Wu, Guilin Wu, Shuize Wang, Junheng Gao, Jiaming Zhu, Xusheng Yang, and Xinping Mao, Recent research progress on the phase-field model of microstructural evolution during metal solidification, Int. J. Miner. Metall. Mater., 30(2023), No. 11, pp. 2095-2111. https://doi.org/10.1007/s12613-023-2710-x

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特约综述

金属凝固过程微观组织演化相场模型研究进展

1)
北京科技大学碳中和研究院，北京材料基因工程高精尖创新中心，北京 100083，中国
2)
辽宁材料实验室钢铁再生技术研究所，沈阳 110004，中国
3)
辽宁材料实验室材料智能技术研究所，沈阳 110004，中国
4)
山东大学土建与水利学院，济南 250061，中国
5)
香港理工大学工业及系统工程学系，香港 999077，中国

通讯作者:
吴宏辉    E-mail: wuhonghui@ustb.edu.cn

汪水泽    E-mail: wangshuize@ustb.edu.cn

朱家明    E-mail: zhujiaming@sdu.edu.cn

文章亮点

(1) 详细地介绍了相场方法的数值求解、动力学和热力学模型，以及参数的无量纲处理。

(2) 总结了应用相场模拟研究合金成分和铸造工艺参数对金属凝固结构影响的最新进展。

(3) 展望了多相场方法在金属合金凝固过程中的应用前景。

中文摘要

凝固过程的微观组织结构信息对了解金属材料的力学性能至关重要，其中成分和铸造参数对凝固过程和合金微观结构具有重要影响。采用相场方法，基于自由能最小化原理，无需追踪固/液相界面，极大地加速了金属凝固微观结构的优化研发工作。本文首先全面介绍了相场法的数值求解、动力学和热力学模型，以及参数的无量纲处理。然后总结了应用相场模拟研究合金成分和铸造工艺参数对金属凝固结构影响的最新进展。文章详细讨论了C、B、Si几种典型元素以及冷却速率、拉速、扫描速度、各向异性和重力等工艺参数对凝固组织的影响。最后，展望了多相场方法在金属及其合金凝固过程中的应用前景。这项工作研究旨在推动多相场模拟在金属及其合金凝固过程中的广泛应用。

关键词:

Invited Review

Recent research progress on the phase-field model of microstructural evolution during metal solidification

+ Author Affiliations

1)
Beijing Advanced Innovation Center for Materials Genome Engineering, Institute for Carbon Neutrality, University of Science and Technology Beijing, Beijing 100083, China
2)
Institute of Steel Sustainable Technology, Liaoning Academy of Materials, Shenyang 110004, China
3)
Institute of Materials Intelligent Technology, Liaoning Academy of Materials, Shenyang 110004, China
4)
School of Civil Engineering, Shandong University, Jinan 250061, China
5)
Department of Industrial and Systems Engineering, The Hong Kong Polytechnic University, Hong Kong 999077, China

Xinping Mao and Honghui Wu are an advisory board member and a youth editorial board member for this journal, respectively, and they were not involved in the editorial review or the decision to publish this article. All authors confirm that they have no competing interests or financial ties that could influence the outcomes or interpretation of this research.

Corresponding authors:
Honghui Wu    E-mail: wuhonghui@ustb.edu.cn

Shuize Wang    E-mail: wangshuize@ustb.edu.cn

Jiaming Zhu    E-mail: zhujiaming@sdu.edu.cn
Received: 29 April 2023; Revised: 26 June 2023; Accepted: 11 July 2023; Available online: 13 July 2023

Abstract

Abstract

Solidification structure is a key aspect for understanding the mechanical performance of metal alloys, wherein composition and casting parameters considerably influence solidification and determine the unique microstructure of the alloys. By following the principle of free energy minimization, the phase-field method eliminates the need for tracking the solid/liquid phase interface and has greatly accelerated the research and development efforts geared toward optimizing metal solidification microstructures. The recent progress in the application of phase-field simulation to investigate the effect of alloy composition and casting process parameters on the solidification structure of metals is summarized in this review. The effects of several typical elements and process parameters, including carbon, boron, silicon, cooling rate, pulling speed, scanning speed, anisotropy, and gravity, on the solidification structure are discussed. The present work also addresses the future prospects of phase-field simulation and aims to facilitate the widespread applications of phase-field approaches in the simulation of microstructures during solidification.
- solidification process;
- phase-field models;
- microstructure evolution;
- alloy composition;
- casting process parameters

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