激光粉末床熔融增材制造工具钢的多尺度结构和机械/热性能综述

纵华靖; 康楠; 秦泽昊; Mohamed El Mansori

doi:10.1007/s12613-023-2731-5

Volume 31 Issue 5

May 2024

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文章导航 > 矿物冶金与材料学报（英文） > 2024 > 31(5): 1048-1071

Huajing Zong, Nan Kang, Zehao Qin, and Mohamed El Mansori, A review on the multi-scaled structures and mechanical/thermal properties of tool steels fabricated by laser powder bed fusion additive manufacturing, Int. J. Miner. Metall. Mater., 31(2024), No. 5, pp. 1048-1071. https://doi.org/10.1007/s12613-023-2731-5

Cite this article as:

Huajing Zong, Nan Kang, Zehao Qin, and Mohamed El Mansori, A review on the multi-scaled structures and mechanical/thermal properties of tool steels fabricated by laser powder bed fusion additive manufacturing, Int. J. Miner. Metall. Mater., 31(2024), No. 5, pp. 1048-1071. https://doi.org/10.1007/s12613-023-2731-5

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特约综述

激光粉末床熔融增材制造工具钢的多尺度结构和机械/热性能综述

1)
Arts et Metiers Institute of Technology, MSMP, HESAM Université, Châlons-en-Champagne F-51006, France
2)
Texas A & M Engineering Experiment Station, Institute for Manufacturing Systems, College Station, TX77843, USA

通讯作者:
康楠 E-mail: nan.kang@ensam.eu

文章亮点

(1) 以多尺度视角全面解析激光粉末床熔融工艺制备工具钢的显微组织

(2) 总结并比较激光粉末床熔融工艺和传统工艺制备工具钢的力学性能和热性能

(3) 对激光粉末床工艺加工工具钢的应用挑战和前景进行系统地概括

中文摘要

激光粉末床熔融工艺可以整体形成几何形状复杂的高性能构件，引起了人们的广泛兴趣，特别是在模具行业。比如，激光粉末床熔融工艺的出现使得在模具中设计和生产复杂的随形冷却通道系统成为可能。因此，激光粉末床熔融工艺加工工具钢引起了越来越多的关注。激光粉末床熔融工艺中复杂的热历史使得其显微组织特征和性能不同于传统制造的工具钢。本文通过描述物理现象、微观结构特征和机械/热性能（包括拉伸性能、耐磨性和热性能），对激光粉末床熔融加工工具钢进行了系统概述。微观结构特征通过多尺度视角呈现，从致密化、介观结构、显微组织、晶粒中的亚结构到纳米沉淀相。最后，对激光粉末床熔融工艺制备工具钢的应用挑战和前景进行总结。

关键词:

Invited Review

A review on the multi-scaled structures and mechanical/thermal properties of tool steels fabricated by laser powder bed fusion additive manufacturing

+ Author Affiliations

Abstract

Abstract

The laser powder bed fusion (LPBF) process can integrally form geometrically complex and high-performance metallic parts that have attracted much interest, especially in the molds industry. The appearance of the LPBF makes it possible to design and produce complex conformal cooling channel systems in molds. Thus, LPBF-processed tool steels have attracted more and more attention. The complex thermal history in the LPBF process makes the microstructural characteristics and properties different from those of conventional manufactured tool steels. This paper provides an overview of LPBF-processed tool steels by describing the physical phenomena, the microstructural characteristics, and the mechanical/thermal properties, including tensile properties, wear resistance, and thermal properties. The microstructural characteristics are presented through a multiscale perspective, ranging from densification, meso-structure, microstructure, substructure in grains, to nanoprecipitates. Finally, a summary of tool steels and their challenges and outlooks are introduced.
- additive manufacturing;
- laser powder bed fusion;
- tool steel;
- multi-scaled structure;
- mechanical properties;
- thermal properties

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