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Yuheng Zhang, Zixin Li, Yunwei Gui, Huadong Fu, and Jianxin Xie, Effect of Ti and Ta content on the oxidation resistance of Co–Ni-based superalloys, Int. J. Miner. Metall. Mater., 31(2024), No. 2, pp.351-361. https://dx.doi.org/10.1007/s12613-023-2733-3
Yuheng Zhang, Zixin Li, Yunwei Gui, Huadong Fu, and Jianxin Xie, Effect of Ti and Ta content on the oxidation resistance of Co–Ni-based superalloys, Int. J. Miner. Metall. Mater., 31(2024), No. 2, pp.351-361. https://dx.doi.org/10.1007/s12613-023-2733-3
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Ti、Ta元素含量对Co–Ni基高温合金氧化性能的影响

摘要: Co–Ni基高温合金具有更高的承温能力,更优异的抗热腐蚀性能与抗热疲劳性能,有望作为航空发动机和燃气轮机热端部件的关键高温结构材料。在前期的工作中,我们阐明了Ti、Ta元素对合金高温力学性能的贡献,但元素间复杂的交互作用同样会显著影响合金抗氧化性能。为此,本文设计并制备了不同Ti、Ta含量的Co–35Ni–10Al–2W–5Cr–2Mo–1Nb–xTi–(5−x)Ta合金(x = 1,2,3,4),研究了合金在800–1000°C的抗氧化性能。结果表明,合金氧化层的主要结构从外到内依次是尖晶石,Cr2O3和Al2O3。由Ta,W和Mo形成的氧化物在Cr2O3层下方产生。Ti、Ta元素的交互作用使3Ti2Ta合金的抗氧化性能最好,当Ti或Ta元素含量过高时都会对合金抗氧化性能产生不利影响。本研究首次发现并报道了W、Mo氧化物在高Al含量的Co–Ni基铸造高温合金氧化过程中的挥发,解释了氧化层内空洞的形成机理。研究结果为合金元素的交互作用对合金抗氧化性能的影响奠定了基础。

 

Effect of Ti and Ta content on the oxidation resistance of Co–Ni-based superalloys

Abstract: Co–Ni-based superalloys are known for their capability to function at elevated temperatures and superior hot corrosion and thermal fatigue resistance. Therefore, these alloys show potential as crucial high-temperature structural materials for aeroengine and gas turbine hot-end components. Our previous work elucidated the influence of Ti and Ta on the high-temperature mechanical properties of alloys. However, the intricate interaction among elements considerably affects the oxidation resistance of alloys. In this paper, Co–35Ni–10Al–2W–5Cr–2Mo–1Nb–xTi–(5−x)Ta alloys (x = 1, 2, 3, 4) with varying Ti and Ta contents were designed and compounded, and their oxidation resistance was investigated at the temperature range from 800 to 1000°C. After oxidation at three test conditions, namely, 800°C for 200 h, 900°C for 200 h, and 1000°C for 50 h, the main structure of the oxide layer of the alloy consisted of spinel, Cr2O3, and Al2O3 from outside to inside. Oxides consisting of Ta, W, and Mo formed below the Cr2O3 layer. The interaction of Ti and Ta imparted the highest oxidation resistance to 3Ti2Ta alloy. Conversely, an excessive amount of Ti or Ta resulted in an adverse effect on the oxidation resistance of the alloys. This study reports the volatilization of W and Mo oxides during the oxidation process of Co–Ni-based cast superalloys with a high Al content for the first time and explains the formation mechanism of holes in the oxide layer. The results provide a basis for gaining insights into the effects of the interaction of alloying elements on the oxidation resistance of the alloys they form.

 

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