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Liping Tang, Pengfei Wei, Zhili Hu, and Qiu Pang, Microstructure and mechanical properties stability of pre-hardening treatment in Al–Cu alloys for pre-hardening forming process, Int. J. Miner. Metall. Mater., 31(2024), No. 3, pp.539-551. https://dx.doi.org/10.1007/s12613-023-2758-7
Liping Tang, Pengfei Wei, Zhili Hu, and Qiu Pang, Microstructure and mechanical properties stability of pre-hardening treatment in Al–Cu alloys for pre-hardening forming process, Int. J. Miner. Metall. Mater., 31(2024), No. 3, pp.539-551. https://dx.doi.org/10.1007/s12613-023-2758-7
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铝合金预强化成形工艺中Al–Cu合金的微观组织和力学性能稳定性研究

摘要: 预强化成形工艺(Pre-hardening Forming, PHF)中预强化板材的微观组织和力学性能的室温存储稳定性直接决定了构件的成形质量,也是工程批量应用的关键。通过DSC、TEM和SAXS研究预强化板材的微观组织稳定性,通过单轴拉伸试验和板料成形试验分析其力学性能和成形性。研究发现PHF板材经1个月室温存储(自然时效处理)力学性能稳定:极限抗拉强度(UTS)、屈服强度(YS)和板材成形性(埃里克森值)的偏差均小于2%。在PHF过程中对板材进行48–720小时的自然时效处理,有趣的是,自然时效对板材实现了20 MPa的屈服强度增长,而延伸率保持不变。PHF过程中的自然时效处理对板材的强韧性有一定的促进作用,这种有限的促进作用主要归因于预强化处理的早期阶段只有部分的团簇转化为GP区,随着析出相的析出演变θ''相的形成抑制了GP区的成核和生长。

 

Microstructure and mechanical properties stability of pre-hardening treatment in Al–Cu alloys for pre-hardening forming process

Abstract: The stability of the microstructure and mechanical properties of the pre-hardened sheets during the pre-hardening forming (PHF) process directly determines the quality of the formed components. The microstructure stability of the pre-hardened sheets was investigated by differential scanning calorimetry (DSC), transmission electron microscopy (TEM), and small angle X-ray scattering (SAXS), while the mechanical properties and formability were analyzed through uniaxial tensile tests and formability tests. The results indicate that the mechanical properties of the pre-hardened alloys exhibited negligible changes after experiencing 1-month natural aging (NA). The deviations of ultimate tensile strength (UTS), yield strength (YS), and sheet formability (Erichsen value) are all less than 2%. Also, after different NA time (from 48 h to 1 month) is applied to alloys before pre-hardening treatment, the pre-hardened alloys possess stable microstructure and mechanical properties as well. Interestingly, with the extension of NA time before pre-hardening treatment from 48 h to 1 month, the contribution of NA to the pre-hardening treatment is limited. Only a yield strength increment of 20 MPa is achieved, with no loss in elongation. The limited enhancement is mainly attributed to the fact that only a limited number of clusters are transformed into Guinier-Preston (GP) zones at the early stage of pre-hardening treatment, and the formation of θ'' phase inhibits the nucleation and growth of GP zones as the precipitated phase evolves.

 

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