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F. Akbari, M. Golkaram, S. Beyrami, G. Shirazi, K. Mantashloo, R. Taghiabadi, M. Saghafi Yazdi, and I. Ansarian, Effect of solidification cooling rate on microstructure and tribology characteristics of Zn–4Si alloy, Int. J. Miner. Metall. Mater., 31(2024), No. 2, pp.362-373. https://dx.doi.org/10.1007/s12613-023-2764-9
F. Akbari, M. Golkaram, S. Beyrami, G. Shirazi, K. Mantashloo, R. Taghiabadi, M. Saghafi Yazdi, and I. Ansarian, Effect of solidification cooling rate on microstructure and tribology characteristics of Zn–4Si alloy, Int. J. Miner. Metall. Mater., 31(2024), No. 2, pp.362-373. https://dx.doi.org/10.1007/s12613-023-2764-9
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凝固冷却速率对Zn–4Si合金组织和摩擦特性的影响

摘要: 本文主要是通过高凝固冷却速率(SCR)来改变一种新型Zn–4Si合金的组织性能并提高其摩擦性能。结果表明,当SCR从2增加到59.5°C/s时,初生Si颗粒的平均尺寸和晶粒的平均尺寸分别从76.1和3780 μm减小到14.6和460 μm以下。此外,增加SCR可以增强组织均匀性,降低孔隙率(50%),提高基体硬度(36%)。这些微观结构的变化增强了摩擦性能。当施加压力为0.5 MPa时,SCR从2.0增加到59.5°C/s,合金的磨损率和平均摩擦系数分别降低了57%和23%。磨损机制也从缓慢冷却合金的严重脱层、粘着和磨损转变为高冷却速率凝固试样的轻度摩擦层脱层/磨损。

 

Effect of solidification cooling rate on microstructure and tribology characteristics of Zn–4Si alloy

Abstract: The main objective of this work was to modify the microstructure and enhance the tribological properties of a new Zn–4Si alloy through a high solidification cooling rate (SCR). According to the results, by increasing the SCR from 2.0 to 59.5°C/s the average size of primary Si particles and that of the grains reduced from 76.1 and 3780 μm to less than about 14.6 and 460 μm, respectively. Augmenting the SCR also enhanced the microstructural homogeneity, decreased the porosity content (by 50%), and increased the matrix hardness (by 36%). These microstructural changes enhanced the tribological behavior. For instance, under the applied pressure of 0.5 MPa, an increase in the SCR from 2.0 to 59.5°C/s decreased the wear rate and the average friction coefficient of the alloy by 57% and 23%, respectively. The wear mechanism was also changed from the severe delamination, adhesion, and abrasion in the slowly-cooled alloy to the mild tribolayer delamination/abrasion in the high-cooling-rate-solidified sample.

 

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