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Zhiyin Deng, Xiaomeng Zhang, Guangyu Hao, Chunxin Wei, and Miaoyong Zhu, Dissolution behavior of Al2O3 inclusions into CaO–MgO–SiO2–Al2O3–TiO2 system ladle slags, Int. J. Miner. Metall. Mater., 31(2024), No. 5, pp.977-987. https://dx.doi.org/10.1007/s12613-023-2817-0
Zhiyin Deng, Xiaomeng Zhang, Guangyu Hao, Chunxin Wei, and Miaoyong Zhu, Dissolution behavior of Al2O3 inclusions into CaO–MgO–SiO2–Al2O3–TiO2 system ladle slags, Int. J. Miner. Metall. Mater., 31(2024), No. 5, pp.977-987. https://dx.doi.org/10.1007/s12613-023-2817-0
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Al2O3夹杂物在CaO–MgO–SiO2–Al2O3–TiO2系精炼渣中的溶解行为

摘要: 在含钛铝镇静钢精炼过程中,钢液中的钛元素因钢–渣反应会向精炼渣中迁移,从而形成CaO–MgO–SiO2–Al2O3–TiO2系精炼渣,降低了钛的收得率。部分学者提出在精炼渣中添加少量TiO2来提高钛收得率。为了揭示精炼渣中的TiO2对夹杂物去除行为的影响规律,本文采用高温激光共聚焦显微镜观察了Al2O3夹杂物在含TiO2精炼渣(w(TiO2)= 0–10wt%)中的溶解行为,并利用扫描电子显微镜分析了Al2O3夹杂物与含TiO2精炼渣的界面反应行为。研究表明,Al2O3夹杂物在溶解过程中,并不会在夹杂物与实验精炼渣的边界生成新的物相,且实验精炼渣中的TiO2不会改变夹杂物的溶解机理,即边界层扩散是Al2O3夹杂物溶解的限制性环节。计算表明,在1450–1500°C时,边界层Al2O3的扩散系数在4.18 × 10−10和2.18 × 10−9 m2/s之间。当添加TiO2后,精炼渣中Al2O3的溶解度降低。尽管如此,相比Al2O3的溶解度,精炼渣的黏度和温度对Al2O3夹杂物溶解速率的影响更大,即低黏度和低熔点的精炼渣更有利于Al2O3夹杂物溶解。添加适当的TiO2(如5wt%)可以降低精炼渣的黏度和熔点,从而更有利于Al2O3夹杂物的溶解;而TiO2添加过量时(如10wt%)则作用相反。

 

Dissolution behavior of Al2O3 inclusions into CaO–MgO–SiO2–Al2O3–TiO2 system ladle slags

Abstract: To investigate the dissolution behaviors of Al2O3 inclusions in CaO–5wt%MgO–SiO2–30wt%Al2O3–TiO2 system ladle slags, confocal scanning laser microscopy was conducted on the slags with different TiO2 contents (0–10wt%), and scanning electron microscopy was performed to study the interfacial reaction between Al2O3 and this slag system. The results disclose that the dissolution of Al2O3 inclusions does not result in the formation of new phases at the boundary between the slag and the inclusions. In TiO2-bearing and TiO2-free ladle slags, there is no difference in the dissolution mechanism of Al2O3 inclusions at steelmaking temperatures. Boundary layer diffusion is found as the controlling step of the dissolution of Al2O3, and the diffusion coefficient is in the range of 4.18 × 10−10 to 2.18 × 10−9 m2/s at 1450–1500°C. Compared with the solubility of Al2O3 in the slags, slag viscosity and temperature play a more profound role in the dissolution of Al2O3 inclusions. A lower viscosity and a lower melting point of the slags are beneficial for the dissolution. Suitable addition of TiO2 (e.g., 5wt%) in ladle slags can enhance the dissolution of Al2O3 inclusions because of the low viscosity and melting point of the slags, while excessive addition of TiO2 (e.g., 10wt%) shows the opposite trend.

 

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