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Aixiang Wu, Zhenqi Wang, Zhuen Ruan, Raimund Bürger, Shaoyong Wang, and Yi Mo, Rheological properties and concentration evolution of thickened tailings under the coupling effect of compression and shear, Int. J. Miner. Metall. Mater., 31(2024), No. 5, pp.862-876. https://dx.doi.org/10.1007/s12613-024-2832-9
Aixiang Wu, Zhenqi Wang, Zhuen Ruan, Raimund Bürger, Shaoyong Wang, and Yi Mo, Rheological properties and concentration evolution of thickened tailings under the coupling effect of compression and shear, Int. J. Miner. Metall. Mater., 31(2024), No. 5, pp.862-876. https://dx.doi.org/10.1007/s12613-024-2832-9
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压剪耦合作用下浓缩尾砂流变特性及浓度演化规律

摘要: 膏体充填是金属矿绿色开采的关键技术,其中尾砂浓密是膏体充填的首要环节,流变学是尾砂浓密的理论基础。然而,因尾砂超细而出现絮凝困难和底流浓度不达标的情况。自主研发了一套高压力下的浓缩尾砂脱水实验装置,该实验装置最高可输出30 kPa的压力,与真实浓密机的底部压力相近,突破了传统室内浓密实验只能进行低压力范围下(<1 kPa)的浓缩尾砂流变特性和浓度演化规律的局限性,同时也解决了传统浓密床层压缩屈服应力表征困难的问题。该套实验装置可以开展单独剪切、单独压缩以及压剪耦合等不同工况下的浓缩尾砂流变特性和浓度的演化规律研究。利用上述实验装置,开展了单独剪切、单独压缩和压剪耦合作用下的浓缩尾砂的流变特性和浓度演化规律的测试,测试的最高压力达到27 kPa。研究结果表明,压剪耦合作用下的浓缩尾砂的剪切屈服应力随压缩屈服应力的增长而增加,而单独剪切作用下的剪屈服应力变化较小。在不同的浓密条件下,浓缩尾砂的剪切屈服应力从低到高的顺序是单独剪切、单独压缩和压剪耦合。在压剪耦合作用下,浓度首先随着压缩屈服应力的增长而迅速增加,然后缓慢增加,而在单独剪切作用下浓度变化不明显。在不同的浓密条件下,浓度从低到高的顺序是单独剪切、单独压缩和压剪耦合。因此,浓密机采用深锥高泥层压力和耙架剪切力的耦合结构可以大幅度提高浓密机浓密效率和效果。最后从絮团结构以及导水通道演化的角度对浓缩尾砂的脱水机理进行了分析。

 

Rheological properties and concentration evolution of thickened tailings under the coupling effect of compression and shear

Abstract: Cemented paste backfill (CPB) is a key technology for green mining in metal mines, in which tailings thickening comprises the primary link of CPB technology. However, difficult flocculation and substandard concentrations of thickened tailings often occur. The rheological properties and concentration evolution in the thickened tailings remain unclear. Moreover, traditional indoor thickening experiments have yet to quantitatively characterize their rheological properties. An experiment of flocculation condition optimization based on the Box–Behnken design (BBD) was performed in the study, and the two response values were investigated: concentration and the mean weighted chord length (MWCL) of flocs. Thus, optimal flocculation conditions were obtained. In addition, the rheological properties and concentration evolution of different flocculant dosages and ultrafine tailing contents under shear, compression, and compression–shear coupling experimental conditions were tested and compared. The results show that the shear yield stress under compression and compression–shear coupling increases with the growth of compressive yield stress, while the shear yield stress increases slightly under shear. The order of shear yield stress from low to high under different thickening conditions is shear, compression, and compression–shear coupling. Under compression and compression–shear coupling, the concentration first rapidly increases with the growth of compressive yield stress and then slowly increases, while concentration increases slightly under shear. The order of concentration from low to high under different thickening conditions is shear, compression, and compression–shear coupling. Finally, the evolution mechanism of the flocs and drainage channels during the thickening of the thickened tailings under different experimental conditions was revealed.

 

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