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Xuanming Cai, Yang Hou, Wei Zhang, Zhiqiang Fan, Yubo Gao, Junyuan Wang, Heyang Sun, Zhujun Zhang, and Wenshu Yang, Mechanical behavior and response mechanism of porous metal structures manufactured by laser powder bed fusion under compressive loading, Int. J. Miner. Metall. Mater., 31(2024), No. 4, pp.737-749. https://dx.doi.org/10.1007/s12613-024-2865-0
Xuanming Cai, Yang Hou, Wei Zhang, Zhiqiang Fan, Yubo Gao, Junyuan Wang, Heyang Sun, Zhujun Zhang, and Wenshu Yang, Mechanical behavior and response mechanism of porous metal structures manufactured by laser powder bed fusion under compressive loading, Int. J. Miner. Metall. Mater., 31(2024), No. 4, pp.737-749. https://dx.doi.org/10.1007/s12613-024-2865-0
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3D打印多孔金属结构在压缩载荷作用下的力学行为及响应机制

摘要: 为全面认识AlSi10Mg多孔结构在压缩载荷作用下的力学行为、损伤模式及吸能机制,从而展开了一系列的实验和数值模拟研究。对标高冲击、强吸能、轻量化特性需求,设计优化了三种体积分数AlSi10Mg多孔结构。通过不同加载速率下的实验研究,获得了不同体积分数AlSi10Mg多孔结构的力学行为,包括应力–应变关系、结构承载状态、变形破坏模式及能量吸收特性。损伤断面细观结构损伤模式指出该AlSi10Mg多孔结构同时具有韧性和脆性双重力学特性。数值模拟研究表明,该AlSi10Mg多孔结构沿斜截面相对错动而发生剪切破坏,且破坏位置与轴向加载方向几乎呈45°,这一破坏模式是导致其结构损坏的最直接原因,揭示了AlSi10Mg多孔结构在压缩载荷作用下的损伤破坏机理。文中构建的多孔结构归一化能量吸收模式,较好地诠释了该AlSi10Mg多孔结构能量吸收状态,并给出了其结构敏感位置,研究结果为同行在结构设计及优化时提供了重要的参考依据。

 

Mechanical behavior and response mechanism of porous metal structures manufactured by laser powder bed fusion under compressive loading

Abstract: AlSi10Mg porous protective structure often produces different damage forms under compressive loading, and these damage modes affect its protective function. In order to well meet the service requirements, there is an urgent need to comprehensively understand the mechanical behavior and response mechanism of AlSi10Mg porous structures under compressive loading. In this paper, AlSi10Mg porous structures with three kinds of volume fractions are designed and optimized to meet the requirements of high-impact, strong-energy absorption, and lightweight characteristics. The mechanical behaviors of AlSi10Mg porous structures, including the stress–strain relationship, structural bearing state, deformation and damage modes, and energy absorption characteristics, were obtained through experimental studies at different loading rates. The damage pattern of the damage section indicates that AlSi10Mg porous structures have both ductile and brittle mechanical properties. Numerical simulation studies show that the AlSi10Mg porous structure undergoes shear damage due to relative misalignment along the diagonal cross-section, and the damage location is almost at 45° to the load direction, which is the most direct cause of its structural damage, revealing the damage mechanism of AlSi10Mg porous structures under the compressive load. The normalized energy absorption model constructed in the paper well interprets the energy absorption state of AlSi10Mg porous structures and gives the sensitive location of the structures, and the results of this paper provide important references for peers in structural design and optimization.

 

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