Abstract:
Rare-earth silicates are promising environmental barrier coatings (EBCs) that can protect SiC
f/SiC
m substrates in next-generation gas turbine blades. Notably, RE
2Si
2O
7 (RE = Yb and Ho) shows potential as an EBC due to its coefficient of thermal expansion (CTE) compatible with substrates and high resistance to water vapor corrosion. The target operating temperature for next-generation turbine blades is 1400°C. Corrosion is inevitable during adhesion to molten volcanic ash, and thus, understanding the corrosion behavior of the material is crucial to its reliability. This study investigates the high-temperature corrosion behavior of sintered RE
2Si
2O
7 (RE = Yb and Ho). Samples were prepared using a solid-state reaction and hot-press method. They were then exposed to volcanic ash at 1400°C for 2, 24, and 48 h. After 48 h of exposure, volcanic ash did not react with Yb
2Si
2O
7 but penetrated its interior, causing damage. Meanwhile, Ho
2Si
2O
7 was partially dissolved in the molten volcanic ash, forming a reaction zone that prevented volcanic ash melts from penetrating the interior. With increasing heat treatment time, the reaction zone expanded, and the thickness of the acicular apatite grains increased. The Ca:Si ratios in the residual volcanic ash were mostly unchanged for Yb
2Si
2O
7 but decreased considerably over time for Ho
2Si
2O
7. The Ca in volcanic ash was consumed and formed apatite, indicating that RE
3+ ions with large ionic radii (Ho > Yb) easily precipitated apatite from the volcanic ash.